20200226-1新聞資訊-生產管理安燈系統使用流程-武漢天傲科技有限公司 |
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生產管理安燈系統使用流程編輯:admin 2019-02-26 11:23:43 生產管理安燈系統使用流程的實施、部署、開發、運行和優化的方法論對于*后實現的效果會有很大的影響。這導致用戶對于生產管理安燈系統使用流程的價值和定位產生誤解,或者無法確立很堅定的應用信念。通過文檔管理和標準控制功能的使用,生產管理安燈系統使用流程能將產品的加工所需的產品數據、產品標準、工藝規程或相關信息連同作業指令一起送達相應的加工單元,并對活動的過程、結果和環境等進行符合規定要求的信息收集和記錄。生產管理安燈系統使用流程這不僅改善了流程的協同性,改善了產品標準、產品數據、工藝規程等控制的有效程度,也改善了產品生產過程中文檔管理符合規定要求的程度。目前,國內企業對生產管理安燈系統使用流程的需求將呈上升趨勢。據了解,目前生產管理安燈系統使用流程在我國大型企業尤其是企業應用相當普遍。畢竟企業已具備規模化生產,而企業工廠分布各地,迫切需要實時管控所有子企業的生產運營狀況。因此,生產管理安燈系統使用流程對的運行提供很好的支撐。此外,企業還可以通過生產管理安燈系統使用流程將管理思想和工具復制到其他工廠,在進行推廣,使其成為整合企業資源的有力工具。可以根據工位實際材料的消耗進行補充,提高效率,避免以往依靠經驗配料造成的不合理及因為缺料配送造成的停線,換言之:系統實時根據現場的物料消耗進行及時補充。其中生產管理安燈系統使用流程匯(hui)總表包括(kuo):生(sheng)(sheng)產管(guan)理(li)(li)(li)安燈(deng)系(xi)統使用(yong)流(liu)(liu)程(cheng)(cheng)(cheng)時(shi)長匯(hui)總柱狀圖(tu)(tu)、生(sheng)(sheng)產管(guan)理(li)(li)(li)安燈(deng)系(xi)統使用(yong)流(liu)(liu)程(cheng)(cheng)(cheng)時(shi)長匯(hui)總餅圖(tu)(tu)、生(sheng)(sheng)產管(guan)理(li)(li)(li)安燈(deng)系(xi)統使用(yong)流(liu)(liu)程(cheng)(cheng)(cheng)柏拉(la)圖(tu)(tu)、生(sheng)(sheng)產管(guan)理(li)(li)(li)安燈(deng)系(xi)統使用(yong)流(liu)(liu)程(cheng)(cheng)(cheng)次數匯(hui)總餅圖(tu)(tu)等。總之,發生(sheng)(sheng)生(sheng)(sheng)產管(guan)理(li)(li)(li)安燈(deng)系(xi)統使用(yong)流(liu)(liu)程(cheng)(cheng)(cheng)后,生(sheng)(sheng)產管(guan)理(li)(li)(li)安燈(deng)系(xi)統使用(yong)流(liu)(liu)程(cheng)(cheng)(cheng)會(hui)馬(ma)(ma)上發布(bu)報警呼(hu)叫,通知援助人(ren)員馬(ma)(ma)上到現場(chang)解決(jue)問題(ti),在規定的(de)生(sheng)(sheng)產節拍內解決(jue)故(gu)障并復位系(xi)統。否則,將提交更上一層管(guan)理(li)(li)(li)人(ren)員,采取措施,解決(jue)當前問題(ti)。 設備呼叫開始: 班組長發現設備出現故障無法解決需專業人員來協助時,按一下呼叫組合的設備按鈕,這時音樂響起、發短信、燈光閃爍(柱狀紅色燈和設備燈箱燈)。響應設備呼叫: 設備專業人員響應呼叫,到達現場后,按一下按鈕表示到達現場開始解決問題,相應的柱狀燈和設備燈箱燈常亮.設備問題解決: 設備專業人員順利處理問題后,再按一下按鈕表示問題解決,相應的柱狀燈點亮綠燈,同時設備燈箱燈項目熄滅 。 發生異常情況,設備專業人員在規定的時間內未能解決故障超時的時候,系統發短信、郵件給相應的經理級人員,通知他到幾號工位解決設備問題,直到該問題解決為止。總之,發生生產異常后,生產管理安燈系統使用流程會馬(ma)上發布(bu)報警(jing)呼叫,通知援助人(ren)員馬(ma)上到現場解(jie)決(jue)問(wen)題,在規定(ding)的生產節拍內解(jie)決(jue)故障并復位系統(tong)(tong)。否則,將提交(jiao)更上一(yi)層管理(li)人(ren)員,采(cai)取(qu)措(cuo)施,解(jie)決(jue)當前問(wen)題。同時利用(yong)生產管理(li)安(an)燈系統(tong)(tong)使用(yong)流程可以明確(que)設備的分布(bu)情況(kuang)和(he)狀(zhuang)態,實現對(dui)設備的跟(gen)蹤 ,以便及時實施維修,調校。 操作生產管理安燈系統使用流程也就是人們通常所看到的生產管理安燈系統使用流程,主要是用于操作密集的流水線式的車間或生產線。如在汽車制造的生產線中,其生產線一般都是自動按照生產節拍,按照一定的速度運轉的。也就是說生產線在不停的運轉,但生產線上的工人是按照生產工位來安排的,將一條生產線劃分為一定數量的生產工位,每個工位有一個或多個工人,在車輛進入生產工位后,工人開始其工位的操作。質量生產管理安燈系統使用流程是在一些關鍵的工位設置的生產管理安燈系統使用流程。有的廠家在設計生產管理安燈系統使用流程時,將(jiang)質量生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)和(he)(he)(he)操作生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)集成(cheng)在(zai)一(yi)(yi)起,在(zai)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)的(de)(de)(de)按鈕(niu)盒(he)上進行區分(fen)(fen)。這(zhe)種設(she)(she)(she)計(ji)通常(chang)其硬件設(she)(she)(she)計(ji)上是一(yi)(yi)樣的(de)(de)(de),通過(guo)不(bu)同的(de)(de)(de)定義(yi)和(he)(he)(he)配置(zhi),實現(xian)(xian)不(bu)同生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)盒(he)的(de)(de)(de)不(bu)同的(de)(de)(de)功能(neng),這(zhe)種設(she)(she)(she)計(ji)將(jiang)質量生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)和(he)(he)(he)操作生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)統(tong)(tong)(tong)(tong)(tong)一(yi)(yi),只(zhi)是后臺通過(guo)配置(zhi)來(lai)(lai)實現(xian)(xian)。物(wu)料(liao)(liao)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)主要是對物(wu)料(liao)(liao)進行拉動(dong),保證現(xian)(xian)場(chang)(chang)物(wu)料(liao)(liao)的(de)(de)(de)即時供(gong)應(ying)(ying)。和(he)(he)(he)操作生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)、質量生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)*大(da)的(de)(de)(de)區別(bie)在(zai)于(yu),操作生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)和(he)(he)(he)質量生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)一(yi)(yi)般(ban)是按照生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產線或工(gong)段來(lai)(lai)劃(hua)(hua)分(fen)(fen)的(de)(de)(de),而(er)物(wu)料(liao)(liao)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)則(ze)一(yi)(yi)般(ban)是按照物(wu)料(liao)(liao)供(gong)應(ying)(ying)的(de)(de)(de)方式來(lai)(lai)劃(hua)(hua)分(fen)(fen)的(de)(de)(de),也不(bu)是每個(ge)工(gong)位都設(she)(she)(she)置(zhi)物(wu)料(liao)(liao)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)盒(he)的(de)(de)(de)。故障生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)是*常(chang)見的(de)(de)(de)總成(cheng)車間生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)類型,用(yong)(yong)(yong)(yong)來(lai)(lai)監(jian)控生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產現(xian)(xian)場(chang)(chang)設(she)(she)(she)備的(de)(de)(de)運轉狀態,當現(xian)(xian)場(chang)(chang)有設(she)(she)(she)備出現(xian)(xian)異常(chang)時,操作人員觸發故障生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產管(guan)(guan)(guan)理(li)(li)(li)安(an)燈(deng)(deng)系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)使(shi)(shi)(shi)用(yong)(yong)(yong)(yong)流(liu)程(cheng)(cheng)(cheng)(cheng)(cheng),系(xi)(xi)統(tong)(tong)(tong)(tong)(tong)通過(guo)聲(sheng)光提(ti)(ti)示(shi),移動(dong)端提(ti)(ti)示(shi),看板提(ti)(ti)示(shi),語音(yin)音(yin)樂(le)提(ti)(ti)示(shi)等(deng)方式督促責任人盡快(kuai)到(dao)現(xian)(xian)場(chang)(chang)處理(li)(li)(li)異常(chang)。 普通幫助呼叫.當線上工人需要幫助地,按下按鈕,現場音樂響起、燈光閃爍、相應生產管理安燈系統使用流程顯示(shi)(shi)(shi)、看(kan)板(ban)(ban)(ban)上(shang)(shang)顯示(shi)(shi)(shi)相(xiang)(xiang)(xiang)(xiang)關(guan)工(gong)(gong)(gong)位及(ji)呼(hu)叫(jiao)(jiao)類型.班組長響(xiang)應(ying),到(dao)達(da)幫助(zhu)地點確認(ren)解決(jue)問(wen)題(ti)(ti),再(zai)次(ci)(ci)(ci)按(an)(an)(an)(an)下(xia)(xia)按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu),音(yin)(yin)樂(le)(le)及(ji)燈(deng)(deng)(deng)(deng)光(guang)(guang)停(ting)(ting)(ting)止(zhi)(zhi).設備(bei)故障(zhang)呼(hu)叫(jiao)(jiao).設備(bei)出現(xian)(xian)(xian)故障(zhang)時(shi)(shi),工(gong)(gong)(gong)人(ren)(ren)按(an)(an)(an)(an)下(xia)(xia)按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu),并(bing)通過現(xian)(xian)(xian)場觸摸屏進行具(ju)體(ti)(ti)(ti)設備(bei)故障(zhang)及(ji)故障(zhang)信(xin)息(xi)(xi)的(de)輸(shu)入,這(zhe)(zhe)時(shi)(shi)音(yin)(yin)樂(le)(le)響(xiang)起、燈(deng)(deng)(deng)(deng)光(guang)(guang)閃(shan)爍、相(xiang)(xiang)(xiang)(xiang)應(ying)的(de)生(sheng)產(chan)管理(li)安(an)燈(deng)(deng)(deng)(deng)系(xi)統(tong)使(shi)(shi)用(yong)流程(cheng)板(ban)(ban)(ban)上(shang)(shang)及(ji)保全(quan)監控板(ban)(ban)(ban)上(shang)(shang)顯示(shi)(shi)(shi)相(xiang)(xiang)(xiang)(xiang)關(guan)呼(hu)叫(jiao)(jiao)信(xin)息(xi)(xi),保全(quan)人(ren)(ren)員響(xiang)應(ying)呼(hu)叫(jiao)(jiao),到(dao)達(da)現(xian)(xian)(xian)場修復設備(bei)后,再(zai)次(ci)(ci)(ci)按(an)(an)(an)(an)下(xia)(xia)按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu)復位,音(yin)(yin)樂(le)(le)停(ting)(ting)(ting)止(zhi)(zhi),生(sheng)產(chan)管理(li)安(an)燈(deng)(deng)(deng)(deng)系(xi)統(tong)使(shi)(shi)用(yong)流程(cheng)板(ban)(ban)(ban)上(shang)(shang)的(de)呼(hu)叫(jiao)(jiao)信(xin)息(xi)(xi)還原,等(deng)待(dai)下(xia)(xia)一(yi)(yi)個次(ci)(ci)(ci)呼(hu)叫(jiao)(jiao). 物料(liao)短缺呼(hu)叫(jiao)(jiao).物料(liao)出現(xian)(xian)(xian)短缺時(shi)(shi),工(gong)(gong)(gong)人(ren)(ren)按(an)(an)(an)(an)下(xia)(xia)按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu),并(bing)通過現(xian)(xian)(xian)場觸摸屏進行具(ju)體(ti)(ti)(ti)物料(liao)信(xin)息(xi)(xi)的(de)確認(ren),這(zhe)(zhe)時(shi)(shi)音(yin)(yin)樂(le)(le)響(xiang)起、燈(deng)(deng)(deng)(deng)光(guang)(guang)閃(shan)爍、相(xiang)(xiang)(xiang)(xiang)應(ying)的(de)生(sheng)產(chan)管理(li)安(an)燈(deng)(deng)(deng)(deng)系(xi)統(tong)使(shi)(shi)用(yong)流程(cheng)板(ban)(ban)(ban)上(shang)(shang)及(ji)物流組監控板(ban)(ban)(ban)上(shang)(shang)顯示(shi)(shi)(shi)相(xiang)(xiang)(xiang)(xiang)關(guan)呼(hu)叫(jiao)(jiao)信(xin)息(xi)(xi).質(zhi)量(liang)呼(hu)叫(jiao)(jiao).出現(xian)(xian)(xian)質(zhi)量(liang)問(wen)題(ti)(ti)時(shi)(shi),工(gong)(gong)(gong)人(ren)(ren)按(an)(an)(an)(an)下(xia)(xia)按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu),并(bing)通過現(xian)(xian)(xian)場觸摸屏進行具(ju)體(ti)(ti)(ti)質(zhi)量(liang)問(wen)題(ti)(ti)信(xin)息(xi)(xi)的(de)確認(ren),現(xian)(xian)(xian)場音(yin)(yin)樂(le)(le)響(xiang)起、燈(deng)(deng)(deng)(deng)光(guang)(guang)閃(shan)爍、相(xiang)(xiang)(xiang)(xiang)應(ying)生(sheng)產(chan)管理(li)安(an)燈(deng)(deng)(deng)(deng)系(xi)統(tong)使(shi)(shi)用(yong)流程(cheng)顯示(shi)(shi)(shi)看(kan)板(ban)(ban)(ban)及(ji)品(pin)(pin)技組監控板(ban)(ban)(ban)上(shang)(shang)顯示(shi)(shi)(shi)相(xiang)(xiang)(xiang)(xiang)關(guan)呼(hu)叫(jiao)(jiao)信(xin)息(xi)(xi),品(pin)(pin)技人(ren)(ren)員響(xiang)應(ying)呼(hu)叫(jiao)(jiao),到(dao)達(da)現(xian)(xian)(xian)場確認(ren)解決(jue)問(wen)題(ti)(ti),再(zai)次(ci)(ci)(ci)按(an)(an)(an)(an)下(xia)(xia)按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu),音(yin)(yin)樂(le)(le)及(ji)燈(deng)(deng)(deng)(deng)光(guang)(guang)停(ting)(ting)(ting)止(zhi)(zhi).在每條生(sheng)產(chan)線(xian)(xian)的(de)下(xia)(xia)線(xian)(xian)點設置(zhi)產(chan)量(liang)按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu).產(chan)量(liang)計(ji)(ji)(ji)數(shu)部分含(han)三個按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu),一(yi)(yi)合(he)格計(ji)(ji)(ji)數(shu)按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu),二不良品(pin)(pin)計(ji)(ji)(ji)數(shu)按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu),三確認(ren)調整按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu).當下(xia)(xia)線(xian)(xian)一(yi)(yi)個產(chan)品(pin)(pin)時(shi)(shi),分別按(an)(an)(an)(an)計(ji)(ji)(ji)數(shu)按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu)或不良品(pin)(pin)按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu).工(gong)(gong)(gong)按(an)(an)(an)(an)機顯示(shi)(shi)(shi)器(qi)上(shang)(shang)顯示(shi)(shi)(shi)的(de)實(shi)際下(xia)(xia)線(xian)(xian)數(shu)增加一(yi)(yi)個,若發現(xian)(xian)(xian)合(he)格數(shu)按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu),則需要按(an)(an)(an)(an)一(yi)(yi)次(ci)(ci)(ci)合(he)格數(shu)后再(zai)按(an)(an)(an)(an)確認(ren)調整按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu),測會減(jian)去一(yi)(yi)個數(shu)量(liang),不良品(pin)(pin)發生(sheng)計(ji)(ji)(ji)數(shu)錯誤也按(an)(an)(an)(an)此處理(li).當因某(mou)種原因導(dao)致該工(gong)(gong)(gong)位不能完成工(gong)(gong)(gong)位作業任(ren)務(wu)時(shi)(shi),必須讓(rang)線(xian)(xian)體(ti)(ti)(ti)立(li)即停(ting)(ting)(ting)止(zhi)(zhi),按(an)(an)(an)(an)下(xia)(xia)停(ting)(ting)(ting)止(zhi)(zhi)按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu),線(xian)(xian)體(ti)(ti)(ti)立(li)即停(ting)(ting)(ting)止(zhi)(zhi).此時(shi)(shi),相(xiang)(xiang)(xiang)(xiang)應(ying)音(yin)(yin)樂(le)(le)響(xiang)起,相(xiang)(xiang)(xiang)(xiang)應(ying)生(sheng)產(chan)管理(li)安(an)燈(deng)(deng)(deng)(deng)系(xi)統(tong)使(shi)(shi)用(yong)流程(cheng)看(kan)板(ban)(ban)(ban)上(shang)(shang)顯示(shi)(shi)(shi)相(xiang)(xiang)(xiang)(xiang)應(ying)信(xin)息(xi)(xi),工(gong)(gong)(gong)作完成后,復位該按(an)(an)(an)(an)鈕(niu)(niu)(niu)(niu),線(xian)(xian)體(ti)(ti)(ti)繼續運行.此時(shi)(shi),音(yin)(yin)樂(le)(le)停(ting)(ting)(ting)止(zhi)(zhi),生(sheng)產(chan)管理(li)安(an)燈(deng)(deng)(deng)(deng)系(xi)統(tong)使(shi)(shi)用(yong)流程(cheng)板(ban)(ban)(ban)上(shang)(shang)的(de)呼(hu)叫(jiao)(jiao)信(xin)息(xi)(xi)還原,等(deng)待(dai)下(xia)(xia)一(yi)(yi)次(ci)(ci)(ci)呼(hu)叫(jiao)(jiao). 通過生產管理安燈系統使用流程,可以在車間現場設置信息顯示板,實時反饋生產線上的異常呼叫請求,并指示和分配送處理任務。只要流水線發生生產異常,如設備故障、物料短缺、質量異常等,及時發出異常幫助需求呼叫,通過網絡傳遞到數據服務器,由生產管理安燈系統使用流程處理并自動分配給相關責任人,責任人到達現場進行系統簽到,然后開始處理異常;生產管理安燈系統使用流程會記錄下每次異常發生的開始時間、簽到時間、處理完畢時間及異常細節,并對此進行分析。因而現代化的工業制造型企業需要通過使用*新技術,聯合多個獨立的生產線組成一個優化的生產鏈,并連接基礎的自動化級、過程級與管理級。生產管理安燈系統使用流程在生(sheng)(sheng)(sheng)(sheng)產(chan)計劃(hua)完成(cheng)后(hou),自動(dong)生(sheng)(sheng)(sheng)(sheng)成(cheng)任務派工(gong)(gong)單,根據生(sheng)(sheng)(sheng)(sheng)產(chan)設備實際加工(gong)(gong)能(neng)(neng)力的變化,制(zhi)定(ding)并(bing)優化生(sheng)(sheng)(sheng)(sheng)產(chan)的具體過程及各設備的詳(xiang)細(xi)操(cao)作順(shun)序(xu);為了(le)(le)提高(gao)生(sheng)(sheng)(sheng)(sheng)產(chan)柔性,生(sheng)(sheng)(sheng)(sheng)產(chan)任務根據生(sheng)(sheng)(sheng)(sheng)產(chan)執行具體情況(kuang)及設備情況(kuang),結合(he)資(zi)源(yuan)配置進(jin)行現場動(dong)態(tai)分(fen)配。由于總(zong)成(cheng)車間生(sheng)(sheng)(sheng)(sheng)產(chan)管(guan)(guan)理(li)(li)安燈系(xi)統(tong)(tong)使用流程產(chan)生(sheng)(sheng)(sheng)(sheng)詳(xiang)細(xi)的作業計劃(hua)或者工(gong)(gong)序(xu)計劃(hua),并(bing)因此產(chan)生(sheng)(sheng)(sheng)(sheng)生(sheng)(sheng)(sheng)(sheng)產(chan)資(zi)源(yuan)的計劃(hua),而(er)每道(dao)工(gong)(gong)序(xu)包含很(hen)豐富的信息,可能(neng)(neng)與(yu)一定(ding)的人員、工(gong)(gong)資(zi)管(guan)(guan)理(li)(li)相聯(lian)系(xi);也可能(neng)(neng)與(yu)設備、班組等(deng)資(zi)源(yuan)相聯(lian)系(xi);還可能(neng)(neng)與(yu)質量(liang)管(guan)(guan)理(li)(li)等(deng)相聯(lian)系(xi)。有了(le)(le)作業計劃(hua),就可以完善(shan)生(sheng)(sheng)(sheng)(sheng)產(chan)管(guan)(guan)理(li)(li)安燈系(xi)統(tong)(tong)使用流程對(dui)這些(xie)模(mo)塊的管(guan)(guan)理(li)(li)。 一(yi)(yi)旦(dan)指(zhi)定的(de)(de)(de)產(chan)品缺(que)(que)少(shao)某種物(wu)料(liao)時(shi)(shi),這(zhe)(zhe)(zhe)(zhe)時(shi)(shi)生(sheng)產(chan)管(guan)(guan)理(li)(li)安燈(deng)系(xi)統(tong)(tong)使(shi)用流(liu)程被(bei)激活,這(zhe)(zhe)(zhe)(zhe)時(shi)(shi)顯(xian)示(shi)看板會(hui)實時(shi)(shi)顯(xian)示(shi)具體哪個工位缺(que)(que)少(shao)哪些(xie)物(wu)料(liao),同(tong)時(shi)(shi)系(xi)統(tong)(tong)會(hui)把(ba)(ba)缺(que)(que)料(liao)異常(chang)(chang)問(wen)題及(ji)(ji)時(shi)(shi)通(tong)過聲光報警(jing)、液晶電子看板、短信通(tong)知等(deng)通(tong)訊(xun)方式反饋到(dao)指(zhi)定配(pei)送(song)(song)(song)人員(yuan),這(zhe)(zhe)(zhe)(zhe)時(shi)(shi)倉庫(ku)配(pei)送(song)(song)(song)人員(yuan)收到(dao)異常(chang)(chang)通(tong)知后會(hui)及(ji)(ji)時(shi)(shi)把(ba)(ba)所缺(que)(que)物(wu)料(liao)補上,完成(cheng)配(pei)送(song)(song)(song)后,將對(dui)應(ying)的(de)(de)(de)呼(hu)叫(jiao)信息(xi)進(jin)行(xing)(xing)復位,完成(cheng)一(yi)(yi)次(ci)配(pei)送(song)(song)(song),這(zhe)(zhe)(zhe)(zhe)時(shi)(shi)異常(chang)(chang)解決(jue),可(ke)(ke)以直接把(ba)(ba)問(wen)題關(guan)(guan)閉.通(tong)過后臺可(ke)(ke)對(dui)異常(chang)(chang)進(jin)行(xing)(xing)記錄及(ji)(ji)數據統(tong)(tong)計(ji)分析(xi),導出各種相關(guan)(guan)報表等(deng),為(wei)以后的(de)(de)(de)生(sheng)產(chan)提供參考依據;通(tong)過生(sheng)產(chan)管(guan)(guan)理(li)(li)安燈(deng)系(xi)統(tong)(tong)使(shi)用流(liu)程,可(ke)(ke)以在車間現(xian)(xian)場和物(wu)料(liao)存儲區設(she)置信息(xi)顯(xian)示(shi)板,實時(shi)(shi)反饋生(sheng)產(chan)線上的(de)(de)(de)物(wu)料(liao)呼(hu)叫(jiao)請(qing)求(qiu),并指(zhi)示(shi)和分配(pei)送(song)(song)(song)物(wu)料(liao)任務。只要(yao)流(liu)水線旁物(wu)料(liao)剩(sheng)余量達(da)到(dao)觸(chu)發條件(即*低剩(sheng)余量時(shi)(shi)),及(ji)(ji)時(shi)(shi)發出物(wu)料(liao)需(xu)(xu)求(qiu)呼(hu)叫(jiao),通(tong)過網絡傳(chuan)遞到(dao)數據服務器,由系(xi)統(tong)(tong)處理(li)(li)并自動分配(pei)給(gei)適合的(de)(de)(de)物(wu)料(liao)配(pei)送(song)(song)(song)人員(yuan),物(wu)料(liao)配(pei)送(song)(song)(song)人員(yuan)及(ji)(ji)時(shi)(shi)組(zu)織(zhi)物(wu)料(liao)配(pei)送(song)(song)(song)上線,完成(cheng)配(pei)送(song)(song)(song)后,將對(dui)應(ying)的(de)(de)(de)呼(hu)叫(jiao)信息(xi)進(jin)行(xing)(xing)復位,完成(cheng)一(yi)(yi)次(ci)配(pei)送(song)(song)(song);系(xi)統(tong)(tong)會(hui)實時(shi)(shi)記錄下每一(yi)(yi)次(ci)生(sheng)產(chan)管(guan)(guan)理(li)(li)安燈(deng)系(xi)統(tong)(tong)使(shi)用流(liu)程發生(sheng)的(de)(de)(de)時(shi)(shi)間、地(di)點以及(ji)(ji)對(dui)生(sheng)產(chan)管(guan)(guan)理(li)(li)安燈(deng)系(xi)統(tong)(tong)使(shi)用流(liu)程的(de)(de)(de)響應(ying)情況,并對(dui)此進(jin)行(xing)(xing)分析(xi)。“以客(ke)(ke)戶為(wei)中心”將是(shi)滿足客(ke)(ke)戶個性化的(de)(de)(de)需(xu)(xu)要(yao)、提高客(ke)(ke)戶忠誠度,實現(xian)(xian)縮(suo)短銷售周期、降低銷售成(cheng)本、增加(jia)收入(ru)、拓展市(shi)場、全面提升企(qi)業(ye)贏利能力(li)和競爭能力(li)的(de)(de)(de)目的(de)(de)(de)。任何企(qi)業(ye)實施客(ke)(ke)戶關(guan)(guan)系(xi)管(guan)(guan)理(li)(li)的(de)(de)(de)初(chu)衷都是(shi)想為(wei)顧客(ke)(ke)創造更(geng)多的(de)(de)(de)價值,即實現(xian)(xian)顧客(ke)(ke)與企(qi)業(ye)的(de)(de)(de)“雙贏”,可(ke)(ke)以及(ji)(ji)時(shi)(shi)獲取客(ke)(ke)戶需(xu)(xu)求(qiu)和為(wei)客(ke)(ke)戶提供服務使(shi)企(qi)業(ye)減少(shao)“軟”成(cheng)本。 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