ERP車間液晶顯示電子看板

       液晶顯(xian)(xian)示(shi)電(dian)(dian)子(zi)看(kan)(kan)(kan)板(ban)系(xi)(xi)(xi)統(tong)方(fang)(fang)案采(cai)用(yong)(yong)圖(tu)形(xing)技術，可(ke)(ke)以全面(mian)、實(shi)(shi)時(shi)(shi)地顯(xian)(xian)示(shi)各(ge)工(gong)序看(kan)(kan)(kan)板(ban)的(de)(de)(de)實(shi)(shi)際狀態；當現(xian)場發(fa)生(sheng)(sheng)(sheng)(sheng)(sheng)變化(hua)時(shi)(shi)，可(ke)(ke)以通過良好的(de)(de)(de)人(ren)機交互界面(mian)，調整看(kan)(kan)(kan)板(ban)排程，提(ti)高應對的(de)(de)(de)有效性。液晶顯(xian)(xian)示(shi)電(dian)(dian)子(zi)看(kan)(kan)(kan)板(ban)系(xi)(xi)(xi)統(tong)方(fang)(fang)案能(neng)將(jiang)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)的(de)(de)(de)操作者、生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)設備、產(chan)(chan)(chan)(chan)能(neng)質量、物(wu)料供應、維修處理有機聯(lian)系(xi)(xi)(xi)起來(lai)，對提(ti)高生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)效率、提(ti)高產(chan)(chan)(chan)(chan)品(pin)質量將(jiang)發(fa)揮重要作用(yong)(yong)，這種自動控(kong)制(zhi)系(xi)(xi)(xi)統(tong)是(shi)車間生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)管(guan)理與調度的(de)(de)(de)重要組(zu)成部分(fen),ERP車間液晶顯(xian)(xian)示(shi)電(dian)(dian)子(zi)看(kan)(kan)(kan)板(ban),工(gong)廠電(dian)(dian)子(zi)看(kan)(kan)(kan)板(ban),工(gong)業液晶看(kan)(kan)(kan)板(ban),生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)車間管(guan)理看(kan)(kan)(kan)板(ban),精(jing)益目視化(hua)看(kan)(kan)(kan)板(ban)方(fang)(fang)案*初是(shi)應用(yong)(yong)在汽車生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)裝配線(xian)中(zhong)，到目前為止，液晶顯(xian)(xian)示(shi)電(dian)(dian)子(zi)看(kan)(kan)(kan)板(ban)系(xi)(xi)(xi)統(tong)方(fang)(fang)案在其(qi)他機械(xie)制(zhi)造以及(ji)裝配線(xian)上也(ye)(ye)得到進一步的(de)(de)(de)推廣與運用(yong)(yong).它(ta)是(shi)一套用(yong)(yong)于(yu)優(you)化(hua)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)線(xian)及(ji)裝配線(xian)的(de)(de)(de)自動控(kong)制(zhi)系(xi)(xi)(xi)統(tong)，解(jie)決(jue)了(le)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)效率低(di)下、故障率高等問題(ti)。液晶顯(xian)(xian)示(shi)電(dian)(dian)子(zi)看(kan)(kan)(kan)板(ban)系(xi)(xi)(xi)統(tong)方(fang)(fang)案是(shi)企(qi)業實(shi)(shi)現(xian)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)智能(neng)化(hua)、及(ji)時(shi)(shi)化(hua)、可(ke)(ke)視化(hua)的(de)(de)(de)重要工(gong)具(ju)，也(ye)(ye)是(shi)mes系(xi)(xi)(xi)統(tong)的(de)(de)(de)重要組(zu)成部分(fen)。在很多企(qi)業中(zhong)，雖然安(an)裝了(le)視頻監(jian)控(kong)，做到了(le)對生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)現(xian)場的(de)(de)(de)實(shi)(shi)時(shi)(shi)監(jian)控(kong)，但這也(ye)(ye)只是(shi)停留在對生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)的(de)(de)(de)表面(mian)監(jian)控(kong)，而(er)對于(yu)真正的(de)(de)(de)“可(ke)(ke)視化(hua)”生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)、品(pin)質、設備的(de)(de)(de)運轉(zhuan)狀況，卻是(shi)心有余(yu)而(er)力不足、因(yin)此在mes的(de)(de)(de)液晶顯(xian)(xian)示(shi)電(dian)(dian)子(zi)看(kan)(kan)(kan)板(ban)系(xi)(xi)(xi)統(tong)方(fang)(fang)案整體解(jie)決(jue)方(fang)(fang)案，將(jiang)原來(lai)的(de)(de)(de)不可(ke)(ke)見的(de)(de)(de)內容(rong)可(ke)(ke)視化(hua)。有助于(yu)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)管(guan)理人(ren)員在*一時(shi)(shi)間內發(fa)現(xian)問題(ti)，解(jie)決(jue)問題(ti)。

       在這之后，會進入到物料準備階段（備料），配送員將需求信息送到倉庫，倉管人員根據看板描述的信息，進行備料并打印傳送單，通知物料取貨員取貨。這時，物料周轉進入到運輸環節（跟蹤）。取貨人員收到通知，確認物料貨物后，會按指定路徑將物料送至指定生產產線存儲。生產線工人會根據ERP車間液晶顯示電子看板提(ti)供(gong)的(de)信(xin)息(xi)，接收物(wu)(wu)(wu)料。這樣一個(ge)從物(wu)(wu)(wu)料的(de)需求提(ti)出，到備(bei)料準(zhun)備(bei)階段，物(wu)(wu)(wu)料的(de)周轉運輸階段和物(wu)(wu)(wu)料的(de)接收階段全程的(de)配送(song)體系完成。

       液(ye)晶(jing)顯示電(dian)(dian)子看(kan)板(ban)(ban)(ban)系統(tong)方(fang)案(an)系統(tong)通過(guo)液(ye)晶(jing)顯示電(dian)(dian)子看(kan)板(ban)(ban)(ban)系統(tong)方(fang)案(an)、信息(xi)(xi)系統(tong)、條形碼掃描裝置的支(zhi)持，可以(yi)(yi)實(shi)現(xian)(xian)看(kan)板(ban)(ban)(ban)的快速變換(huan)、傳遞(di)、狀態的跟(gen)蹤(zong)和(he)物料的及時供應，改變了傳統(tong)看(kan)板(ban)(ban)(ban)難以(yi)(yi)應對(dui)多品(pin)種(zhong)小批量生產的弊(bi)病；液(ye)晶(jing)顯示電(dian)(dian)子看(kan)板(ban)(ban)(ban)系統(tong)方(fang)案(an)系統(tong)采(cai)用圖形技術(shu)實(shi)現(xian)(xian)看(kan)板(ban)(ban)(ban)排程(cheng)和(he)看(kan)板(ban)(ban)(ban)狀態的可視化(hua)，使得看(kan)板(ban)(ban)(ban)流轉過(guo)程(cheng)透明化(hua)、直(zhi)觀化(hua)，實(shi)現(xian)(xian)了對(dui)全局看(kan)板(ban)(ban)(ban)信息(xi)(xi)的掌控；液(ye)晶(jing)顯示電(dian)(dian)子看(kan)板(ban)(ban)(ban)系統(tong)方(fang)案(an)系統(tong)將看(kan)板(ban)(ban)(ban)管理(li)技術(shu)與(yu)ERP信息(xi)(xi)系統(tong)相(xiang)融合，實(shi)現(xian)(xian)了看(kan)板(ban)(ban)(ban)數據的信息(xi)(xi)化(hua)，因而能實(shi)現(xian)(xian)數據的統(tong)計(ji)、分析、預測、模擬等，克服了紙(zhi)質看(kan)板(ban)(ban)(ban)無法與(yu)信息(xi)(xi)系統(tong)相(xiang)結(jie)合的一大缺點。

       ERP車間液晶顯示電子看板的功能結構由基礎數(shu)據設置、看(kan)(kan)板(ban)(ban)(ban)(ban)計(ji)算和生(sheng)成、液(ye)晶顯(xian)(xian)示電(dian)子(zi)(zi)(zi)看(kan)(kan)板(ban)(ban)(ban)(ban)系(xi)(xi)統方(fang)案(an)排程(cheng)(cheng)和看(kan)(kan)板(ban)(ban)(ban)(ban)狀態(tai)圖(tu)等主(zhu)要模(mo)塊(kuai)組成，并且(qie)與(yu)ERP系(xi)(xi)統中的MRP-Ⅱ投產順序計(ji)劃模(mo)塊(kuai)相連接獲(huo)取數(shu)據。液(ye)晶顯(xian)(xian)示電(dian)子(zi)(zi)(zi)看(kan)(kan)板(ban)(ban)(ban)(ban)系(xi)(xi)統方(fang)案(an)的排程(cheng)(cheng)，主(zhu)要是以(yi)圖(tu)形展示生(sheng)產單元的液(ye)晶顯(xian)(xian)示電(dian)子(zi)(zi)(zi)看(kan)(kan)板(ban)(ban)(ban)(ban)系(xi)(xi)統方(fang)案(an)排隊順序和日程(cheng)(cheng)安(an)排等情(qing)況，并能實現人(ren)機交(jiao)互，方(fang)便(bian)管(guan)理人(ren)員根據生(sheng)產現場的實際情(qing)況手動進行排程(cheng)(cheng)。當(dang)(dang)需要調整(zheng)看(kan)(kan)板(ban)(ban)(ban)(ban)排程(cheng)(cheng)時，管(guan)理人(ren)員可(ke)以(yi)通過拖動圖(tu)標方(fang)便(bian)地改變看(kan)(kan)板(ban)(ban)(ban)(ban)的順序；也可(ke)以(yi)通過點擊下方(fang)的圖(tu)例按鈕，改變當(dang)(dang)前位置處的看(kan)(kan)板(ban)(ban)(ban)(ban)狀態(tai)。

        對于不(bu)同(tong)的(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)部門(men)，電子(zi)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)管(guan)(guan)理(li)看(kan)板(ban)的(de)(de)(de)(de)(de)優勢(shi)具有不(bu)同(tong)的(de)(de)(de)(de)(de)價值。管(guan)(guan)理(li)層在(zai)(zai)電子(zi)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)管(guan)(guan)理(li)看(kan)板(ban)的(de)(de)(de)(de)(de)優勢(shi)的(de)(de)(de)(de)(de)幫助下，能(neng)夠隨(sui)(sui)時(shi)(shi)(shi)隨(sui)(sui)地的(de)(de)(de)(de)(de)掌(zhang)握(wo)現場的(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)狀況(kuang)；生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)部門(men)可以(yi)了(le)解產(chan)(chan)(chan)(chan)(chan)品(pin)(pin)所(suo)在(zai)(zai)環(huan)節的(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)作(zuo)業(ye)情(qing)況(kuang)和(he)(he)前后工(gong)序(xu)的(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)狀況(kuang)，使得生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)能(neng)夠按(an)照(zhao)節拍進(jin)行生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)，提高企業(ye)的(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)效率(lv)；設(she)(she)備維護部門(men)可以(yi)及(ji)(ji)時(shi)(shi)(shi)的(de)(de)(de)(de)(de)掌(zhang)握(wo)設(she)(she)備運轉狀況(kuang)和(he)(he)整體的(de)(de)(de)(de)(de)效率(lv)，在(zai)(zai)設(she)(she)備出(chu)現故障時(shi)(shi)(shi)，能(neng)夠*一時(shi)(shi)(shi)間(jian)發現問題機器的(de)(de)(de)(de)(de)所(suo)在(zai)(zai)位置(zhi)；品(pin)(pin)保部門(men)主要是對生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)線的(de)(de)(de)(de)(de)產(chan)(chan)(chan)(chan)(chan)品(pin)(pin)質量(liang)進(jin)行把控(kong)，對良品(pin)(pin)率(lv)、缺陷分析(xi)和(he)(he)異常工(gong)序(xu)進(jin)行分析(xi)，并加以(yi)改(gai)善。原料(liao)庫(ku)和(he)(he)運輸(shu)部門(men)在(zai)(zai)了(le)解線上用(yong)料(liao)情(qing)況(kuang)后，可以(yi)及(ji)(ji)時(shi)(shi)(shi)的(de)(de)(de)(de)(de)補(bu)料(liao)，避免缺料(liao)情(qing)況(kuang)發生(sheng)(sheng)(sheng)(sheng)(sheng)；依據電子(zi)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)管(guan)(guan)理(li)看(kan)板(ban)的(de)(de)(de)(de)(de)優勢(shi)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)計(ji)劃(hua)部門(men)能(neng)夠將生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)工(gong)作(zuo)單及(ji)(ji)時(shi)(shi)(shi)的(de)(de)(de)(de)(de)提供到生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)線，并且隨(sui)(sui)時(shi)(shi)(shi)的(de)(de)(de)(de)(de)掌(zhang)握(wo)產(chan)(chan)(chan)(chan)(chan)品(pin)(pin)的(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)進(jin)度，確保按(an)期交貨。

        液(ye)晶(jing)(jing)顯示(shi)電(dian)子(zi)看(kan)(kan)板(ban)(ban)(ban)系(xi)統(tong)方案管(guan)(guan)理(li)(li)是(shi)企業(ye)實(shi)(shi)現(xian)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)智能(neng)化(hua)、即時(shi)(shi)化(hua)、可(ke)視(shi)(shi)(shi)化(hua)的(de)(de)重(zhong)要(yao)手段，也是(shi)MES系(xi)統(tong)的(de)(de)重(zhong)要(yao)組成(cheng)部分(fen)。在(zai)很多的(de)(de)企業(ye)中(zhong)，雖然安裝了(le)視(shi)(shi)(shi)頻監(jian)控(kong)(kong)(kong)，做到了(le)對(dui)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)現(xian)場實(shi)(shi)時(shi)(shi)的(de)(de)監(jian)控(kong)(kong)(kong)，但這也只是(shi)停留在(zai)對(dui)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)的(de)(de)表面監(jian)控(kong)(kong)(kong)，而對(dui)于(yu)真正的(de)(de)“可(ke)視(shi)(shi)(shi)化(hua)”生(sheng)(sheng)(sheng)產(chan)(chan)(chan)、品質(zhi)(zhi)、設(she)備的(de)(de)運轉狀(zhuang)況(kuang)，卻(que)是(shi)心有余而力(li)不足(zu)。因(yin)此，MES的(de)(de)液(ye)晶(jing)(jing)顯示(shi)電(dian)子(zi)看(kan)(kan)板(ban)(ban)(ban)系(xi)統(tong)方案整(zheng)體(ti)解決方案，將原本不可(ke)見的(de)(de)內(nei)容可(ke)視(shi)(shi)(shi)化(hua)。有助于(yu)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)管(guan)(guan)理(li)(li)人員在(zai)極短時(shi)(shi)間(jian)內(nei)發現(xian)問(wen)(wen)題(ti)，解決問(wen)(wen)題(ti)。)液(ye)晶(jing)(jing)顯示(shi)電(dian)子(zi)看(kan)(kan)板(ban)(ban)(ban)系(xi)統(tong)方案系(xi)統(tong)采用(yong)圖形技術實(shi)(shi)現(xian)看(kan)(kan)板(ban)(ban)(ban)排程(cheng)和(he)(he)(he)看(kan)(kan)板(ban)(ban)(ban)狀(zhuang)態的(de)(de)可(ke)視(shi)(shi)(shi)化(hua)，使(shi)得(de)看(kan)(kan)板(ban)(ban)(ban)流轉過程(cheng)透明化(hua)、直觀化(hua)，實(shi)(shi)現(xian)了(le)對(dui)全局看(kan)(kan)板(ban)(ban)(ban)信息的(de)(de)掌控(kong)(kong)(kong)；液(ye)晶(jing)(jing)顯示(shi)電(dian)子(zi)看(kan)(kan)板(ban)(ban)(ban)系(xi)統(tong)方案幫(bang)助企業(ye)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)實(shi)(shi)現(xian)了(le)可(ke)視(shi)(shi)(shi)化(hua)管(guan)(guan)理(li)(li)，將原來(lai)不可(ke)視(shi)(shi)(shi)的(de)(de)內(nei)容可(ke)視(shi)(shi)(shi)化(hua)。通過看(kan)(kan)板(ban)(ban)(ban)管(guan)(guan)理(li)(li)還(huan)能(neng)夠提(ti)高制造效率(lv)、設(she)備效率(lv)和(he)(he)(he)產(chan)(chan)(chan)品的(de)(de)品質(zhi)(zhi)，使(shi)得(de)庫存、生(sheng)(sheng)(sheng)產(chan)(chan)(chan)、品質(zhi)(zhi)和(he)(he)(he)機臺等(deng)設(she)備的(de)(de)運轉狀(zhuang)況(kuang)，處于(yu)可(ke)控(kong)(kong)(kong)的(de)(de)狀(zhuang)態。各部門和(he)(he)(he)生(sheng)(sheng)(sheng)產(chan)(chan)(chan)環節的(de)(de)緊密合作(zuo)，可(ke)視(shi)(shi)(shi)化(hua)管(guan)(guan)理(li)(li)、精(jing)細化(hua)管(guan)(guan)理(li)(li)，節省(sheng)庫存。在(zai)發生(sheng)(sheng)(sheng)問(wen)(wen)題(ti)時(shi)(shi)，可(ke)以在(zai)*一(yi)(yi)時(shi)(shi)間(jian)內(nei)被感知，相關的(de)(de)人員能(neng)夠在(zai)*一(yi)(yi)時(shi)(shi)間(jian)采取措施，減少了(le)企業(ye)的(de)(de)響應時(shi)(shi)間(jian)。

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