生產流水線安燈系統

       據了解，目前生產流水線安燈系統在我國大型企業尤其是企業應用相當普遍。畢竟企業已具備規模化生產，而企業工廠分布各地，迫切需要實時管控所有子企業的生產運營狀況。因此，生產流水線安燈系統對的(de)運行提(ti)供(gong)很好的(de)支(zhi)撐。此外，企業還(huan)可以通過生產流水線安燈系(xi)統(tong)將管理(li)思想和工具(ju)(ju)復制到其(qi)他工廠(chang)，在進行推廣，使其(qi)成為整合企業資(zi)源(yuan)的(de)有(you)力(li)工具(ju)(ju)。

      有(you)了作業(ye)計(ji)(ji)劃(hua)，就可(ke)以完善生產(chan)(chan)(chan)流水線(xian)安(an)燈(deng)(deng)系(xi)(xi)(xi)統(tong)(tong)-無線(xian)安(an)燈(deng)(deng)系(xi)(xi)(xi)統(tong)(tong)軟件-Andon呼(hu)叫系(xi)(xi)(xi)統(tong)(tong),安(an)燈(deng)(deng)智能(neng)倉儲(chu)揀貨架系(xi)(xi)(xi)統(tong)(tong),安(an)冬暗按拉(la)燈(deng)(deng)呼(hu)叫系(xi)(xi)(xi)統(tong)(tong),武漢安(an)燈(deng)(deng)電(dian)子看板系(xi)(xi)(xi)統(tong)(tong)對這些模塊(kuai)的(de)(de)(de)(de)(de)(de)管(guan)理(li)。生產(chan)(chan)(chan)流水線(xian)安(an)燈(deng)(deng)系(xi)(xi)(xi)統(tong)(tong)是企(qi)業(ye)信息化(hua)(hua)建設(she)的(de)(de)(de)(de)(de)(de)重要組(zu)成(cheng)(cheng)部分。在當今市場競爭日趨(qu)激烈的(de)(de)(de)(de)(de)(de)情況(kuang)下，企(qi)業(ye)要實現更加靈(ling)活的(de)(de)(de)(de)(de)(de)生產(chan)(chan)(chan)、更苛刻的(de)(de)(de)(de)(de)(de)質量要求以及具備競爭力(li)的(de)(de)(de)(de)(de)(de)成(cheng)(cheng)本優勢(shi)等(deng)目標，只有(you)投資(zi)具有(you)成(cheng)(cheng)本效益的(de)(de)(de)(de)(de)(de)生產(chan)(chan)(chan)線(xian)，使用(yong)*新的(de)(de)(de)(de)(de)(de)科技(ji)才能(neng)達到。當前，獨立的(de)(de)(de)(de)(de)(de)生產(chan)(chan)(chan)線(xian)的(de)(de)(de)(de)(de)(de)自動化(hua)(hua)水平和(he)優化(hua)(hua)程度已經(jing)很高，進一步改進的(de)(de)(de)(de)(de)(de)空(kong)間非常有(you)限。而ERP僅局限于總體計(ji)(ji)劃(hua)的(de)(de)(de)(de)(de)(de)編制，并(bing)沒(mei)有(you)考慮(lv)設(she)備的(de)(de)(de)(de)(de)(de)實際狀況(kuang)和(he)生產(chan)(chan)(chan)線(xian)的(de)(de)(de)(de)(de)(de)工藝(yi)約束。因而現代化(hua)(hua)的(de)(de)(de)(de)(de)(de)工業(ye)制造型企(qi)業(ye)需要通(tong)過(guo)使用(yong)*新技(ji)術，聯合多(duo)個獨立的(de)(de)(de)(de)(de)(de)生產(chan)(chan)(chan)線(xian)組(zu)成(cheng)(cheng)一個優化(hua)(hua)的(de)(de)(de)(de)(de)(de)生產(chan)(chan)(chan)鏈(lian)，并(bing)連接基(ji)礎的(de)(de)(de)(de)(de)(de)自動化(hua)(hua)級(ji)、過(guo)程級(ji)與管(guan)理(li)級(ji)。

        生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)流(liu)(liu)(liu)水(shui)(shui)線安燈(deng)(deng)(deng)系統這(zhe)不僅改(gai)善(shan)了流(liu)(liu)(liu)程(cheng)(cheng)的(de)協同性，改(gai)善(shan)了產(chan)品標準、產(chan)品數據(ju)、工(gong)(gong)藝規(gui)(gui)程(cheng)(cheng)等(deng)控制(zhi)的(de)有(you)效程(cheng)(cheng)度，也改(gai)善(shan)了產(chan)品生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)過程(cheng)(cheng)中(zhong)文檔管理符合(he)規(gui)(gui)定要(yao)(yao)求(qiu)的(de)程(cheng)(cheng)度。目前(qian)，國內企(qi)(qi)(qi)業(ye)(ye)對生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)流(liu)(liu)(liu)水(shui)(shui)線安燈(deng)(deng)(deng)系統的(de)需求(qiu)將(jiang)呈上升趨勢。據(ju)了解，目前(qian)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)流(liu)(liu)(liu)水(shui)(shui)線安燈(deng)(deng)(deng)系統在我(wo)國大型(xing)企(qi)(qi)(qi)業(ye)(ye)尤其是企(qi)(qi)(qi)業(ye)(ye)應用相當(dang)普遍。畢竟(jing)企(qi)(qi)(qi)業(ye)(ye)已具備(bei)規(gui)(gui)模化生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)，而企(qi)(qi)(qi)業(ye)(ye)工(gong)(gong)廠分布各地，迫切需要(yao)(yao)實時管控所(suo)有(you)子企(qi)(qi)(qi)業(ye)(ye)的(de)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)運營狀況。因此，生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)流(liu)(liu)(liu)水(shui)(shui)線安燈(deng)(deng)(deng)系統對的(de)運行(xing)提供很好的(de)支撐。此外，企(qi)(qi)(qi)業(ye)(ye)還可以通過生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)流(liu)(liu)(liu)水(shui)(shui)線安燈(deng)(deng)(deng)系統將(jiang)管理思(si)想和工(gong)(gong)具復制(zhi)到其他工(gong)(gong)廠，在進行(xing)推廣，使其成為整合(he)企(qi)(qi)(qi)業(ye)(ye)資(zi)源的(de)有(you)力(li)工(gong)(gong)具。

        生(sheng)(sheng)(sheng)(sheng)產(chan)流水線安燈系統(tong)可(ke)以根(gen)據(ju)當(dang)日或(huo)(huo)一(yi)周的(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)產(chan)計(ji)劃(hua)進行設(she)置.通過對生(sheng)(sheng)(sheng)(sheng)產(chan)現場的(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)產(chan)節拍進行數(shu)(shu)據(ju)統(tong)計(ji)，實時地計(ji)算出生(sheng)(sheng)(sheng)(sheng)產(chan)計(ji)劃(hua)的(de)(de)(de)(de)執行和生(sheng)(sheng)(sheng)(sheng)產(chan)效率.通過看板(ban)進行顯示或(huo)(huo)從公司其它業(ye)務系統(tong)內提取相關計(ji)劃(hua)數(shu)(shu)量及(ji)實際(ji)生(sheng)(sheng)(sheng)(sheng)產(chan)數(shu)(shu)量。只有(you)投資(zi)具(ju)有(you)成本(ben)效益的(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)產(chan)線，使用*新(xin)的(de)(de)(de)(de)科技才能達(da)到(dao)。當(dang)前(qian)，獨(du)(du)立的(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)產(chan)線的(de)(de)(de)(de)自動(dong)化水平和優化程度已經很高，進一(yi)步改進的(de)(de)(de)(de)空間(jian)非常(chang)有(you)限(xian)。而ERP僅局限(xian)于(yu)總體計(ji)劃(hua)的(de)(de)(de)(de)編(bian)制，并(bing)沒有(you)考慮設(she)備的(de)(de)(de)(de)實際(ji)狀況(kuang)和生(sheng)(sheng)(sheng)(sheng)產(chan)線的(de)(de)(de)(de)工藝約束。因而現代化的(de)(de)(de)(de)工業(ye)制造型企業(ye)需要通過使用*新(xin)技術，聯合多個獨(du)(du)立的(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)產(chan)線組成一(yi)個優化的(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)產(chan)鏈，并(bing)連接基礎的(de)(de)(de)(de)自動(dong)化級(ji)、過程級(ji)與管理級(ji)。

        生產流水線安燈系統在生(sheng)(sheng)(sheng)產(chan)(chan)計(ji)(ji)劃(hua)完成后，自(zi)動生(sheng)(sheng)(sheng)成任(ren)務(wu)派工(gong)單，根據生(sheng)(sheng)(sheng)產(chan)(chan)設(she)(she)備(bei)實(shi)際加工(gong)能力的(de)變化，制(zhi)定并優(you)化生(sheng)(sheng)(sheng)產(chan)(chan)的(de)具(ju)體過(guo)程及各設(she)(she)備(bei)的(de)詳細(xi)操作(zuo)順(shun)序(xu)；為了提高生(sheng)(sheng)(sheng)產(chan)(chan)柔性，生(sheng)(sheng)(sheng)產(chan)(chan)任(ren)務(wu)根據生(sheng)(sheng)(sheng)產(chan)(chan)執行(xing)具(ju)體情況及設(she)(she)備(bei)情況，結(jie)合資源(yuan)配置進(jin)行(xing)現場動態分配。由(you)于(yu)總成車(che)間生(sheng)(sheng)(sheng)產(chan)(chan)流(liu)水(shui)線安燈系(xi)(xi)統產(chan)(chan)生(sheng)(sheng)(sheng)詳細(xi)的(de)作(zuo)業(ye)(ye)計(ji)(ji)劃(hua)或者工(gong)序(xu)計(ji)(ji)劃(hua)，并因此產(chan)(chan)生(sheng)(sheng)(sheng)生(sheng)(sheng)(sheng)產(chan)(chan)資源(yuan)的(de)計(ji)(ji)劃(hua)，而每道工(gong)序(xu)包含(han)很(hen)豐富的(de)信息(xi)，可能與(yu)一定的(de)人員(yuan)、工(gong)資管理(li)相聯系(xi)(xi)；也可能與(yu)設(she)(she)備(bei)、班組等資源(yuan)相聯系(xi)(xi)；還可能與(yu)質量管理(li)等相聯系(xi)(xi)。有了作(zuo)業(ye)(ye)計(ji)(ji)劃(hua)，就可以完善生(sheng)(sheng)(sheng)產(chan)(chan)流(liu)水(shui)線安燈系(xi)(xi)統對(dui)這些模(mo)塊的(de)管理(li)。

        當前，獨立的(de)(de)(de)生產線(xian)的(de)(de)(de)自(zi)動(dong)化(hua)水(shui)平和優(you)化(hua)程度已經很高，進(jin)一步(bu)改進(jin)的(de)(de)(de)空間非常有(you)限(xian)。而(er)ERP僅(jin)局限(xian)于總體(ti)計劃的(de)(de)(de)編制，并沒有(you)考慮設備的(de)(de)(de)實際狀況(kuang)和生產線(xian)的(de)(de)(de)工藝約束(shu)。因(yin)而(er)現(xian)代化(hua)的(de)(de)(de)工業(ye)制造型企(qi)業(ye)需要通過(guo)使用*新技術，聯(lian)合多個(ge)(ge)獨立的(de)(de)(de)生產線(xian)組成一個(ge)(ge)優(you)化(hua)的(de)(de)(de)生產鏈，并連接基(ji)礎的(de)(de)(de)自(zi)動(dong)化(hua)級、過(guo)程級與(yu)管理(li)級。

        信(xin)息傳遞(di)過程信(xin)息傳遞(di)的(de)(de)過程是這樣的(de)(de)，通過人(ren)(ren)工撳動線(xian)邊物料(liao)(liao)呼叫按(an)鈕、或者系(xi)統自行判斷(duan)線(xian)邊剩余物料(liao)(liao)到一(yi)定(ding)的(de)(de)數額，觸(chu)發物料(liao)(liao)需求，通過有(you)線(xian)網絡傳遞(di)給服(fu)務(wu)(wu)器(qi)(qi)，服(fu)務(wu)(wu)器(qi)(qi)端(duan)系(xi)統將(jiang)(jiang)信(xin)息進(jin)行歸類(lei)整(zheng)理(li)，并自動分配(pei)給合(he)適的(de)(de)物流(liu)配(pei)送(song)(song)(song)人(ren)(ren)員(yuan)，將(jiang)(jiang)信(xin)息通過無線(xian)網絡傳遞(di)到配(pei)送(song)(song)(song)小車(che)，并自動顯示在配(pei)送(song)(song)(song) 員(yuan)前面(mian)的(de)(de)屏幕上，配(pei)送(song)(song)(song)員(yuan)通過點(dian)擊觸(chu)摸屏上相(xiang)關(guan)條(tiao)目，響應呼喚并及時(shi)將(jiang)(jiang)物料(liao)(liao)送(song)(song)(song)達(da)指定(ding)位置，再次(ci)點(dian)擊相(xiang)關(guan)條(tiao)目，關(guan)閉(bi)該條(tiao)配(pei)送(song)(song)(song) 請求，完成(cheng)一(yi)次(ci)完整(zheng)的(de)(de)配(pei)送(song)(song)(song)。總之，生產流(liu)水(shui)線(xian)安燈系(xi)統是一(yi)個綜合(he)性(xing)的(de)(de)物流(liu)管(guan)理(li)系(xi)統，它不僅能(neng)提供(gong)物料(liao)(liao)配(pei)送(song)(song)(song)及時(shi)信(xin)息，還能(neng)提供(gong)整(zheng) 個物流(liu)鏈上面(mian)的(de)(de)物料(liao)(liao)庫存信(xin)息，給管(guan)理(li)者進(jin)行精益(yi)生產優化提供(gong)了很好的(de)(de)決(jue)策基礎。

         在大型現代化生產企業中，物料和車間生產線之間距離比較遠，需要采用合理有效的通信方式使生產線和庫房能夠相互協作，以便及時解決生產線物料供應問題，從而提高企業生產效率。而生產流水線安燈系統就是其(qi)中一(yi)(yi)個(ge)中間(jian)(jian)(jian)呼(hu)叫(jiao)橋梁.通(tong)(tong)過(guo)生(sheng)產流(liu)(liu)(liu)水(shui)線(xian)(xian)安(an)(an)燈(deng)(deng)系(xi)統(tong)(tong)(tong)(tong)(tong)(tong)，可(ke)以(yi)(yi)在車間(jian)(jian)(jian)現場(chang)和物(wu)料(liao)存儲區設(she)置信(xin)(xin)息(xi)顯示板，實時(shi)(shi)(shi)(shi)反饋生(sheng)產線(xian)(xian)上(shang)(shang)的物(wu)料(liao)呼(hu)叫(jiao)請求，并(bing)(bing)指示和分(fen)(fen)配(pei)送(song)(song)物(wu)料(liao)任務(wu)。只要流(liu)(liu)(liu)水(shui)線(xian)(xian)旁(pang)物(wu)料(liao)剩余量達到觸發(fa)(fa)條件(jian)（即*低剩余量時(shi)(shi)(shi)(shi)），及(ji)時(shi)(shi)(shi)(shi)發(fa)(fa)出物(wu)料(liao)需(xu)求呼(hu)叫(jiao)，通(tong)(tong)過(guo)網絡傳遞(di)到數據(ju)服務(wu)器，由(you)系(xi)統(tong)(tong)(tong)(tong)(tong)(tong)處(chu)理(li)并(bing)(bing)自動分(fen)(fen)配(pei)給適合的物(wu)料(liao)配(pei)送(song)(song)人(ren)(ren)員，物(wu)料(liao)配(pei)送(song)(song)人(ren)(ren)員及(ji)時(shi)(shi)(shi)(shi)組織物(wu)料(liao)配(pei)送(song)(song)上(shang)(shang)線(xian)(xian)，完(wan)成配(pei)送(song)(song)后，將(jiang)對(dui)應(ying)的呼(hu)叫(jiao)信(xin)(xin)息(xi)進(jin)行復位(wei)(wei)，完(wan)成一(yi)(yi)次(ci)(ci)配(pei)送(song)(song)；系(xi)統(tong)(tong)(tong)(tong)(tong)(tong)會實時(shi)(shi)(shi)(shi)記錄下每一(yi)(yi)次(ci)(ci)生(sheng)產流(liu)(liu)(liu)水(shui)線(xian)(xian)安(an)(an)燈(deng)(deng)系(xi)統(tong)(tong)(tong)(tong)(tong)(tong)發(fa)(fa)生(sheng)的時(shi)(shi)(shi)(shi)間(jian)(jian)(jian)、地點以(yi)(yi)及(ji)對(dui)生(sheng)產流(liu)(liu)(liu)水(shui)線(xian)(xian)安(an)(an)燈(deng)(deng)系(xi)統(tong)(tong)(tong)(tong)(tong)(tong)的響(xiang)應(ying)情況(kuang)，并(bing)(bing)對(dui)此進(jin)行分(fen)(fen)析。該(gai)系(xi)統(tong)(tong)(tong)(tong)(tong)(tong)能(neng)夠收集生(sheng)產線(xian)(xian)上(shang)(shang)有關(guan)設(she)備、生(sheng)產以(yi)(yi)及(ji)管(guan)理(li)的多方面(mian)信(xin)(xin)息(xi)。在對(dui)這(zhe)些信(xin)(xin)息(xi)進(jin)行處(chu)理(li)后，生(sheng)產流(liu)(liu)(liu)水(shui)線(xian)(xian)安(an)(an)燈(deng)(deng)系(xi)統(tong)(tong)(tong)(tong)(tong)(tong)-無線(xian)(xian)安(an)(an)燈(deng)(deng)系(xi)統(tong)(tong)(tong)(tong)(tong)(tong)軟件(jian)-Andon呼(hu)叫(jiao)系(xi)統(tong)(tong)(tong)(tong)(tong)(tong),安(an)(an)燈(deng)(deng)智能(neng)倉儲揀貨架系(xi)統(tong)(tong)(tong)(tong)(tong)(tong),安(an)(an)冬暗按(an)拉燈(deng)(deng)呼(hu)叫(jiao)系(xi)統(tong)(tong)(tong)(tong)(tong)(tong),武漢安(an)(an)燈(deng)(deng)電子看板系(xi)統(tong)(tong)(tong)(tong)(tong)(tong)控(kong)制分(fen)(fen)布在整個(ge)車間(jian)(jian)(jian)的指示燈(deng)(deng)和聲音(yin)報(bao)警(jing)系(xi)統(tong)(tong)(tong)(tong)(tong)(tong)，每個(ge)工位(wei)(wei)都(dou)有控(kong)制開關(guan)，當出現問(wen)題時(shi)(shi)(shi)(shi)，可(ke)及(ji)時(shi)(shi)(shi)(shi)反映到主機(ji)，通(tong)(tong)知其(qi)它部門解(jie)決，并(bing)(bing)可(ke)由(you)計算機(ji)記錄、分(fen)(fen)析問(wen)題頻率。 采用生(sheng)產流(liu)(liu)(liu)水(shui)線(xian)(xian)安(an)(an)燈(deng)(deng)系(xi)統(tong)(tong)(tong)(tong)(tong)(tong)，管(guan)理(li)人(ren)(ren)員可(ke)設(she)置系(xi)統(tong)(tong)(tong)(tong)(tong)(tong)參(can)數以(yi)(yi)及(ji)生(sheng)產綜合信(xin)(xin)息(xi)報(bao)告。

         此(ci)(ci)外(wai)(wai)，企(qi)業(ye)(ye)(ye)(ye)還可(ke)以通(tong)過(guo)生(sheng)產(chan)(chan)流(liu)水(shui)線安燈系統(tong)將管理思(si)想和工(gong)(gong)具(ju)(ju)復制到其他工(gong)(gong)廠，再(zai)進行(xing)推(tui)廣(guang)(guang)，使其成為整合企(qi)業(ye)(ye)(ye)(ye)資(zi)源的(de)(de)有力(li)工(gong)(gong)具(ju)(ju)。目前，國(guo)(guo)內(nei)企(qi)業(ye)(ye)(ye)(ye)對(dui)(dui)生(sheng)產(chan)(chan)流(liu)水(shui)線安燈系統(tong)的(de)(de)需求將呈上升趨(qu)勢。據了解，目前生(sheng)產(chan)(chan)流(liu)水(shui)線安燈系統(tong)在我國(guo)(guo)大型企(qi)業(ye)(ye)(ye)(ye)尤其是企(qi)業(ye)(ye)(ye)(ye)應用相當普遍。畢竟企(qi)業(ye)(ye)(ye)(ye)已具(ju)(ju)備規模化生(sheng)產(chan)(chan)，而企(qi)業(ye)(ye)(ye)(ye)工(gong)(gong)廠分布各地，迫切需要實時(shi)管控所(suo)有子(zi)企(qi)業(ye)(ye)(ye)(ye)的(de)(de)生(sheng)產(chan)(chan)運(yun)營狀況。因此(ci)(ci)，生(sheng)產(chan)(chan)流(liu)水(shui)線安燈系統(tong)對(dui)(dui)的(de)(de)運(yun)行(xing)提供很好的(de)(de)支(zhi)撐(cheng)。此(ci)(ci)外(wai)(wai)，企(qi)業(ye)(ye)(ye)(ye)還可(ke)以通(tong)過(guo)生(sheng)產(chan)(chan)流(liu)水(shui)線安燈系統(tong)將管理思(si)想和工(gong)(gong)具(ju)(ju)復制到其他工(gong)(gong)廠，在進行(xing)推(tui)廣(guang)(guang)，使其成為整合企(qi)業(ye)(ye)(ye)(ye)資(zi)源的(de)(de)有力(li)工(gong)(gong)具(ju)(ju)。

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