工業LED電子看板

       通過工業LED電子看板可(ke)對生產(chan)線上的(de)設(she)(she)備(bei)運行(xing)(xing)(xing)狀況、產(chan)品(pin)質量(liang)(liang)管理以(yi)(yi)及(ji)(ji)物(wu)料(liao)配送(song)等(deng)(deng)問題(ti)(ti)(ti)進(jin)行(xing)(xing)(xing)實時(shi)(shi)(shi)監控管理，一(yi)旦出(chu)現異常(chang)時(shi)(shi)(shi)，系(xi)統能及(ji)(ji)時(shi)(shi)(shi)發(fa)出(chu)報(bao)警通知相關人(ren)員(yuan)(yuan)到現場解(jie)決(jue)(jue)(jue)問題(ti)(ti)(ti)，縮短問題(ti)(ti)(ti)處理時(shi)(shi)(shi)間，對異常(chang)問題(ti)(ti)(ti)進(jin)行(xing)(xing)(xing)統計分(fen)析，提(ti)高(gao)整個車(che)間的(de)生產(chan)效(xiao)率。通過工(gong)業(ye)(ye)LED電(dian)子(zi)(zi)(zi)看板(ban)可(ke)以(yi)(yi)對設(she)(she)備(bei)的(de)運行(xing)(xing)(xing)情(qing)況，產(chan)品(pin)質量(liang)(liang)問題(ti)(ti)(ti)以(yi)(yi)及(ji)(ji)物(wu)料(liao)配送(song)等(deng)(deng)問題(ti)(ti)(ti)進(jin)行(xing)(xing)(xing)管理及(ji)(ji)控制(zhi):當操(cao)作者需要幫助，發(fa)現與產(chan)品(pin)制(zhi)造、質量(liang)(liang)有(you)關的(de)問題(ti)(ti)(ti)，就點(dian)擊觸(chu)摸屏(ping)或(huo)按(an)(an)(an)下按(an)(an)(an)鈕(niu)盒上的(de)按(an)(an)(an)鈕(niu)以(yi)(yi)激活工(gong)業(ye)(ye)LED電(dian)子(zi)(zi)(zi)看板(ban)，這時(shi)(shi)(shi)可(ke)以(yi)(yi)通過報(bao)警燈或(huo)電(dian)子(zi)(zi)(zi)看板(ban)將(jiang)信息發(fa)布(bu)出(chu)去，提(ti)醒相關人(ren)員(yuan)(yuan)注(zhu)意;班、組長(chang)響應質量(liang)(liang)要求，與操(cao)作工(gong)一(yi)同確定問題(ti)(ti)(ti)，如果班、組長(chang)可(ke)以(yi)(yi)解(jie)決(jue)(jue)(jue)問題(ti)(ti)(ti)，則重新點(dian)擊觸(chu)摸屏(ping)或(huo)按(an)(an)(an)下按(an)(an)(an)鈕(niu)， 工(gong)業(ye)(ye)LED電(dian)子(zi)(zi)(zi)看板(ban)恢復正常(chang). 直接(jie)將(jiang)設(she)(she)備(bei)的(de)運行(xing)(xing)(xing)真實情(qing)況作實時(shi)(shi)(shi)記(ji)錄(lu)，并且根據記(ji)錄(lu)數據進(jin)行(xing)(xing)(xing)有(you)效(xiao)的(de)分(fen)析，為設(she)(she)備(bei)維護(hu)提(ti)供參考(kao)依據;通過對故障(zhang)原因分(fen)析的(de)積累，可(ke)以(yi)(yi)由計算機直接(jie)對常(chang)見(jian)故障(zhang)直接(jie)提(ti)出(chu)解(jie)決(jue)(jue)(jue)方案(an)，便(bian)于維修人(ren)員(yuan)(yuan)及(ji)(ji)時(shi)(shi)(shi)快速解(jie)決(jue)(jue)(jue)問題(ti)(ti)(ti)。

       可以針對裝配原件、裝配質量、前道工序造成的缺陷（如涂裝等）進行詳盡的記錄，便于準確分析產品的缺陷，提高產品的整體質量;可以根據工位實際材料的消耗進行補充，提高效率，避免以往依靠經驗配料造成的不合理及因為缺料配送造成的停線，換言之：工業LED電子看板實時根據現場的物料消耗進行及時補充。在車間現場和物料存儲區設置信息顯示板（LED或LCD），實時反應生產線上的工業LED電子看板情況，并(bing)指示(shi)和分(fen)配送料任務的(de)一個輔助系(xi)統(tong)，一旦(dan)有物(wu)料供給請求(qiu)，看(kan)板(ban)立即做出提示(shi)（顯示(shi)物(wu)料名稱、型 號、數(shu)量(liang)、請求(qiu)工位等信息）。通(tong)過(guo)共享(xiang)網絡(luo)、數(shu)據服(fu)務器(qi)等硬件系(xi)統(tong)，達到降(jiang)低(di)投資成本，并(bing)*大(da)可能發揮效益的(de)目的(de)。

       可以根據工(gong)位實際材(cai)料(liao)的消耗(hao)進(jin)行補充(chong)，提高效率，避免以往依靠經驗配料(liao)造(zao)成的不(bu)合理及因(yin)為缺料(liao)配送造(zao)成的停(ting)線，換言之：系統(tong)實時(shi)根據現場(chang)的物料(liao)消耗(hao)進(jin)行及時(shi)補充(chong)。其(qi)中工(gong)業(ye)(ye)(ye)LED電(dian)子(zi)(zi)看(kan)板(ban)(ban)匯總表包括:工(gong)業(ye)(ye)(ye)LED電(dian)子(zi)(zi)看(kan)板(ban)(ban),車間(jian)目視管(guan)理看(kan)板(ban)(ban),防爆液(ye)晶電(dian)子(zi)(zi)看(kan)板(ban)(ban)-,工(gong)廠車間(jian)管(guan)理看(kan)板(ban)(ban),精(jing)益(yi)目視化看(kan)板(ban)(ban)時(shi)長(chang)(chang)匯總柱狀圖(tu)、工(gong)業(ye)(ye)(ye)LED電(dian)子(zi)(zi)看(kan)板(ban)(ban)時(shi)長(chang)(chang)匯總餅(bing)圖(tu)、工(gong)業(ye)(ye)(ye)LED電(dian)子(zi)(zi)看(kan)板(ban)(ban)柏拉圖(tu)、工(gong)業(ye)(ye)(ye)LED電(dian)子(zi)(zi)看(kan)板(ban)(ban)次(ci)數匯總餅(bing)圖(tu)等。總之，發(fa)生(sheng)工(gong)業(ye)(ye)(ye)LED電(dian)子(zi)(zi)看(kan)板(ban)(ban)后，工(gong)業(ye)(ye)(ye)LED電(dian)子(zi)(zi)看(kan)板(ban)(ban)會馬(ma)上(shang)發(fa)布報警呼叫，通知援助人(ren)員馬(ma)上(shang)到現場(chang)解決(jue)問題，在規定的生(sheng)產節拍內解決(jue)故障(zhang)并復位系統(tong)。否則，將提交更(geng)上(shang)一層管(guan)理人(ren)員，采取措施，解決(jue)當(dang)前問題。

       一旦指定的產品缺少某種物料時，這時工業LED電子看板被激活，這時顯示看板會實時顯示具體哪個工位缺少哪些物料，同時系統會把缺料異常問題及時通過聲光報警、液晶電子看板、短信通知等通訊方式反饋到指定配送人員，這時倉庫配送人員收到異常通知后會及時把所缺物料補上，完成配送后，將對應的呼叫信息進行復位，完成一次配送，這時異常解決，可以直接把問題關閉。通過文檔管理和標準控制功能的使用，工業LED電子看板能(neng)將(jiang)產(chan)(chan)品(pin)(pin)的(de)加工(gong)(gong)所需的(de)產(chan)(chan)品(pin)(pin)數據(ju)、產(chan)(chan)品(pin)(pin)標準、工(gong)(gong)藝規程(cheng)或相(xiang)關(guan)信息(xi)連同作業指令一起送(song)達相(xiang)應(ying)的(de)加工(gong)(gong)單元，并(bing)對活動(dong)的(de)過程(cheng)、結果和環境等進(jin)行符(fu)合規定(ding)要求的(de)信息(xi)收集(ji)和記錄。工(gong)(gong)業LED電(dian)子(zi)看板這不僅改善了(le)流程(cheng)的(de)協同性，改善了(le)產(chan)(chan)品(pin)(pin)標準、產(chan)(chan)品(pin)(pin)數據(ju)、工(gong)(gong)藝規程(cheng)等控制的(de)有效程(cheng)度(du)(du)，也改善了(le)產(chan)(chan)品(pin)(pin)生產(chan)(chan)過程(cheng)中文檔管(guan)理符(fu)合規定(ding)要求的(de)程(cheng)度(du)(du)。目前，國(guo)內企(qi)業對工(gong)(gong)業LED電(dian)子(zi)看板的(de)需求將(jiang)呈上(shang)升趨勢。據(ju)了(le)解(jie)，目前工(gong)(gong)業LED電(dian)子(zi)看板在我國(guo)大(da)型企(qi)業尤其(qi)是企(qi)業應(ying)用相(xiang)當普遍。

        由于工業LED電子看板,車間目視管理看板,防爆液晶電子看板-,工廠車間管理看板,精益目視化看板產生(sheng)詳細的(de)(de)(de)(de)作(zuo)業計劃或(huo)者工(gong)序(xu)計劃，并因此產生(sheng)生(sheng)產資源(yuan)的(de)(de)(de)(de)計劃，而每道工(gong)序(xu)包含(han)很豐富(fu)的(de)(de)(de)(de)信(xin)息(xi)(xi)，可(ke)能與一定(ding)的(de)(de)(de)(de)人(ren)員(yuan)、工(gong)資管理(li)相聯(lian)系；也(ye)可(ke)能與設(she)備(bei)(bei)、班組等(deng)(deng)資源(yuan)相聯(lian)系；還可(ke)能與質量(liang)管理(li)等(deng)(deng)相聯(lian)系。有了作(zuo)業計劃，就可(ke)以完善 工(gong)業LED電(dian)(dian)(dian)子(zi)看(kan)板(ban)(ban)(ban)對這(zhe)些模塊(kuai)的(de)(de)(de)(de)管理(li)。設(she)備(bei)(bei)故障呼(hu)(hu)(hu)叫(jiao).設(she)備(bei)(bei)出現故障時(shi)，工(gong)人(ren)按(an)下(xia)按(an)鈕(niu)，并通過(guo)現場(chang)(chang)(chang)觸摸屏(ping)進行(xing)具體(ti)設(she)備(bei)(bei)故障及故障信(xin)息(xi)(xi)的(de)(de)(de)(de)輸入，這(zhe)時(shi)音樂(le)響(xiang)起(qi)、燈(deng)光閃(shan)爍、相應的(de)(de)(de)(de)工(gong)業LED電(dian)(dian)(dian)子(zi)看(kan)板(ban)(ban)(ban)板(ban)(ban)(ban)上(shang)(shang)及保全監(jian)控板(ban)(ban)(ban)上(shang)(shang)顯(xian)示相關呼(hu)(hu)(hu)叫(jiao)信(xin)息(xi)(xi)，保全人(ren)員(yuan)響(xiang)應呼(hu)(hu)(hu)叫(jiao)，到達(da)現場(chang)(chang)(chang)修復設(she)備(bei)(bei)后，再次(ci)按(an)下(xia)按(an)鈕(niu)復位(wei)，音樂(le)停(ting)止，工(gong)業LED電(dian)(dian)(dian)子(zi)看(kan)板(ban)(ban)(ban)板(ban)(ban)(ban)上(shang)(shang)的(de)(de)(de)(de)呼(hu)(hu)(hu)叫(jiao)信(xin)息(xi)(xi)還原，等(deng)(deng)待下(xia)一個次(ci)呼(hu)(hu)(hu)叫(jiao). 質量(liang)呼(hu)(hu)(hu)叫(jiao).出現質量(liang)問題(ti)時(shi)，工(gong)人(ren)按(an)下(xia)按(an)鈕(niu)，并通過(guo)現場(chang)(chang)(chang)觸摸屏(ping)進行(xing)具體(ti)質量(liang)問題(ti)信(xin)息(xi)(xi)的(de)(de)(de)(de)確(que)認，現場(chang)(chang)(chang)音樂(le)響(xiang)起(qi)、燈(deng)光閃(shan)爍、相應工(gong)業LED電(dian)(dian)(dian)子(zi)看(kan)板(ban)(ban)(ban)顯(xian)示看(kan)板(ban)(ban)(ban)及品技組監(jian)控板(ban)(ban)(ban)上(shang)(shang)顯(xian)示相關呼(hu)(hu)(hu)叫(jiao)信(xin)息(xi)(xi)，品技人(ren)員(yuan)響(xiang)應呼(hu)(hu)(hu)叫(jiao)，到達(da)現場(chang)(chang)(chang)確(que)認解決(jue)問題(ti)，再次(ci)按(an)下(xia)按(an)鈕(niu)，音樂(le)及燈(deng)光停(ting)止。總之，發(fa)生(sheng)生(sheng)產異常后，工(gong)業LED電(dian)(dian)(dian)子(zi)看(kan)板(ban)(ban)(ban)會馬上(shang)(shang)發(fa)布報警呼(hu)(hu)(hu)叫(jiao)，通知援(yuan)助人(ren)員(yuan)馬上(shang)(shang)到現場(chang)(chang)(chang)解決(jue)問題(ti)，在規(gui)定(ding)的(de)(de)(de)(de)生(sheng)產節拍內解決(jue)故障并復位(wei)系統。否則，將提交更(geng)上(shang)(shang)一層管理(li)人(ren)員(yuan)，采取措施，解決(jue)當前(qian)問題(ti)。同時(shi)利用工(gong)業LED電(dian)(dian)(dian)子(zi)看(kan)板(ban)(ban)(ban)可(ke)以明(ming)確(que)設(she)備(bei)(bei)的(de)(de)(de)(de)分布情(qing)況和狀(zhuang)態，實(shi)現對設(she)備(bei)(bei)的(de)(de)(de)(de)跟蹤 ，以便及時(shi)實(shi)施維修，調(diao)校。

        在(zai)每條生(sheng)(sheng)產(chan)線(xian)的下(xia)線(xian)點設(she)置產(chan)量按(an)(an)鈕.產(chan)量計(ji)(ji)數(shu)部(bu)分(fen)含三(san)個按(an)(an)鈕，一合(he)(he)格(ge)(ge)計(ji)(ji)數(shu)按(an)(an)鈕，二不(bu)良(liang)品(pin)計(ji)(ji)數(shu)按(an)(an)鈕，三(san)確(que)(que)認調(diao)整按(an)(an)鈕.當下(xia)線(xian)一個產(chan)品(pin)時，分(fen)別按(an)(an)計(ji)(ji)數(shu)按(an)(an)鈕或(huo)不(bu)良(liang)品(pin)按(an)(an)鈕.工(gong)(gong)按(an)(an)機(ji)(ji)顯(xian)(xian)(xian)示(shi)器(qi)上(shang)(shang)顯(xian)(xian)(xian)示(shi)的實際下(xia)線(xian)數(shu)增(zeng)加一個，若(ruo)發(fa)現(xian)合(he)(he)格(ge)(ge)數(shu)按(an)(an)鈕，則(ze)需要(yao)按(an)(an)一次(ci)(ci)(ci)合(he)(he)格(ge)(ge)數(shu)后再按(an)(an)確(que)(que)認調(diao)整按(an)(an)鈕，測會減去一個數(shu)量，不(bu)良(liang)品(pin)發(fa)生(sheng)(sheng)計(ji)(ji)數(shu)錯(cuo)誤(wu)也按(an)(an)此(ci)(ci)(ci)處理.在(zai)線(xian)設(she)備(bei)可以通過人(ren)工(gong)(gong)呼(hu)(hu)(hu)叫(jiao)(jiao)，確(que)(que)認設(she)備(bei)生(sheng)(sheng)產(chan)運(yun)行(xing)狀態、確(que)(que)認設(she)備(bei)生(sheng)(sheng)產(chan)運(yun)行(xing)狀態、維修需求、TPM管理工(gong)(gong)作或(huo)計(ji)(ji)劃停機(ji)(ji)等(deng).并對停機(ji)(ji)時間、停機(ji)(ji)類(lei)型進行(xing)相關的分(fen)班(ban)(ban)次(ci)(ci)(ci)、分(fen)時間段匯總分(fen)析(xi)(xi)、停線(xian)分(fen)析(xi)(xi)和報表統計(ji)(ji).當因某種原因導致該工(gong)(gong)位(wei)不(bu)能完(wan)成(cheng)工(gong)(gong)位(wei)作業(ye)任務(wu)時，必(bi)須讓(rang)線(xian)體立(li)(li)即停止(zhi)，按(an)(an)下(xia)停止(zhi)按(an)(an)鈕，線(xian)體立(li)(li)即停止(zhi).此(ci)(ci)(ci)時，相應(ying)音(yin)樂(le)響起，相應(ying)工(gong)(gong)業(ye)LED電子(zi)(zi)看板(ban)(ban)看板(ban)(ban)上(shang)(shang)顯(xian)(xian)(xian)示(shi)相應(ying)信(xin)息，工(gong)(gong)作完(wan)成(cheng)后，復位(wei)該按(an)(an)鈕，線(xian)體繼續運(yun)行(xing).此(ci)(ci)(ci)時，音(yin)樂(le)停止(zhi)，工(gong)(gong)業(ye)LED電子(zi)(zi)看板(ban)(ban)板(ban)(ban)上(shang)(shang)的呼(hu)(hu)(hu)叫(jiao)(jiao)信(xin)息還原，等(deng)待下(xia)一次(ci)(ci)(ci)呼(hu)(hu)(hu)叫(jiao)(jiao).普通幫(bang)助(zhu)呼(hu)(hu)(hu)叫(jiao)(jiao).當線(xian)上(shang)(shang)工(gong)(gong)人(ren)需要(yao)幫(bang)助(zhu)地(di)(di)，按(an)(an)下(xia)按(an)(an)鈕，現(xian)場音(yin)樂(le)響起、燈(deng)光閃爍(shuo)、相應(ying)工(gong)(gong)業(ye)LED電子(zi)(zi)看板(ban)(ban)顯(xian)(xian)(xian)示(shi)、看板(ban)(ban)上(shang)(shang)顯(xian)(xian)(xian)示(shi)相關工(gong)(gong)位(wei)及(ji)呼(hu)(hu)(hu)叫(jiao)(jiao)類(lei)型.班(ban)(ban)組長響應(ying)，到達(da)幫(bang)助(zhu)地(di)(di)點確(que)(que)認解決問題，再次(ci)(ci)(ci)按(an)(an)下(xia)按(an)(an)鈕，音(yin)樂(le)及(ji)燈(deng)光停止(zhi).。

        因此，工業LED電子看板對的運行提供很好的支撐。此外，企業還可以通過工業LED電子看板將(jiang)管(guan)理(li)(li)思(si)想(xiang)和工(gong)(gong)具(ju)復制到其他工(gong)(gong)廠，再進行(xing)(xing)推(tui)廣，使其成為整(zheng)(zheng)合(he)企(qi)(qi)(qi)業(ye)(ye)資源的(de)(de)有力(li)工(gong)(gong)具(ju)。目(mu)(mu)前，國(guo)內(nei)企(qi)(qi)(qi)業(ye)(ye)對(dui)工(gong)(gong)業(ye)(ye)LED電(dian)(dian)(dian)子看(kan)板(ban)(ban)的(de)(de)需(xu)求將(jiang)呈上(shang)升(sheng)趨勢。據了解，目(mu)(mu)前工(gong)(gong)業(ye)(ye)LED電(dian)(dian)(dian)子看(kan)板(ban)(ban)在我國(guo)大型(xing)企(qi)(qi)(qi)業(ye)(ye)尤其是(shi)企(qi)(qi)(qi)業(ye)(ye)應用相當(dang)普(pu)遍(bian)。畢竟企(qi)(qi)(qi)業(ye)(ye)已具(ju)備(bei)規模化生(sheng)產，而企(qi)(qi)(qi)業(ye)(ye)工(gong)(gong)廠分(fen)布各地，迫切需(xu)要實時管(guan)控所有子企(qi)(qi)(qi)業(ye)(ye)的(de)(de)生(sheng)產運營狀況(kuang)。因此，工(gong)(gong)業(ye)(ye)LED電(dian)(dian)(dian)子看(kan)板(ban)(ban)對(dui)的(de)(de)運行(xing)(xing)提供很好的(de)(de)支撐。此外，企(qi)(qi)(qi)業(ye)(ye)還(huan)可以(yi)通(tong)過工(gong)(gong)業(ye)(ye)LED電(dian)(dian)(dian)子看(kan)板(ban)(ban)將(jiang)管(guan)理(li)(li)思(si)想(xiang)和工(gong)(gong)具(ju)復制到其他工(gong)(gong)廠，在進行(xing)(xing)推(tui)廣，使其成為整(zheng)(zheng)合(he)企(qi)(qi)(qi)業(ye)(ye)資源的(de)(de)有力(li)工(gong)(gong)具(ju)。在每條生(sheng)產線的(de)(de)下線點設(she)置產量(liang)按(an)(an)(an)(an)(an)(an)鈕(niu).產量(liang)計(ji)(ji)數(shu)(shu)(shu)部分(fen)含三個(ge)按(an)(an)(an)(an)(an)(an)鈕(niu)，一(yi)(yi)合(he)格(ge)計(ji)(ji)數(shu)(shu)(shu)按(an)(an)(an)(an)(an)(an)鈕(niu)，二不(bu)良(liang)品計(ji)(ji)數(shu)(shu)(shu)按(an)(an)(an)(an)(an)(an)鈕(niu)，三確(que)認調整(zheng)(zheng)按(an)(an)(an)(an)(an)(an)鈕(niu).當(dang)下線一(yi)(yi)個(ge)產品時，分(fen)別按(an)(an)(an)(an)(an)(an)計(ji)(ji)數(shu)(shu)(shu)按(an)(an)(an)(an)(an)(an)鈕(niu)或不(bu)良(liang)品按(an)(an)(an)(an)(an)(an)鈕(niu).工(gong)(gong)按(an)(an)(an)(an)(an)(an)機(ji)顯(xian)示器上(shang)顯(xian)示的(de)(de)實際下線數(shu)(shu)(shu)增加一(yi)(yi)個(ge)，若(ruo)發現合(he)格(ge)數(shu)(shu)(shu)按(an)(an)(an)(an)(an)(an)鈕(niu)，則需(xu)要按(an)(an)(an)(an)(an)(an)一(yi)(yi)次(ci)合(he)格(ge)數(shu)(shu)(shu)后再按(an)(an)(an)(an)(an)(an)確(que)認調整(zheng)(zheng)按(an)(an)(an)(an)(an)(an)鈕(niu)，測會減去一(yi)(yi)個(ge)數(shu)(shu)(shu)量(liang)，不(bu)良(liang)品發生(sheng)計(ji)(ji)數(shu)(shu)(shu)錯誤(wu)也按(an)(an)(an)(an)(an)(an)此處理(li)(li)。

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