車間液晶電視LCD電子看板系統

       豐(feng)田(tian)(tian)(tian)生(sheng)產方(fang)式看起來是(shi)(shi)一(yi)些(xie)簡單(dan)(dan)的(de)(de)(de)(de)(de)經營管理工(gong)具(ju)，但(dan)是(shi)(shi)學習豐(feng)田(tian)(tian)(tian)20年、30年之后，世界上還沒(mei)有(you)任何一(yi)個企業能像豐(feng)田(tian)(tian)(tian)一(yi)樣，系統(tong)、高效、持(chi)續(xu)地打怪升(sheng)級(ji)，創造(zao)質量和成本優勢。豐(feng)田(tian)(tian)(tian)的(de)(de)(de)(de)(de)魔法(fa)是(shi)(shi)什么？1999年，哈佛商學院的(de)(de)(de)(de)(de)史蒂文?斯皮爾在他的(de)(de)(de)(de)(de)博(bo)士論文中總結(jie)了以(yi)下結(jie)論：豐(feng)田(tian)(tian)(tian)的(de)(de)(de)(de)(de)業績(ji)不是(shi)(shi)源(yuan)于精益工(gong)具(ju)和方(fang)法(fa)，而(er)(er)(er)是(shi)(shi)源(yuan)于豐(feng)田(tian)(tian)(tian)的(de)(de)(de)(de)(de)行為(wei)習慣——通(tong)過不斷地試驗而(er)(er)(er)持(chi)續(xu)改(gai)善(shan)，事(shi)實上那些(xie)工(gong)具(ju)和方(fang)法(fa)是(shi)(shi)這些(xie)行為(wei)習慣的(de)(de)(de)(de)(de)產物。而(er)(er)(er)我們(men)，更多(duo)的(de)(de)(de)(de)(de)只是(shi)(shi)學會(hui)了豐(feng)田(tian)(tian)(tian)的(de)(de)(de)(de)(de)一(yi)些(xie)皮毛，而(er)(er)(er)沒(mei)有(you)真正學習到豐(feng)田(tian)(tian)(tian)生(sheng)產方(fang)式的(de)(de)(de)(de)(de)要領。就(jiu)拿(na)拉停生(sheng)產線一(yi)事(shi)而(er)(er)(er)言，豐(feng)田(tian)(tian)(tian)就(jiu)有(you)本文所講的(de)(de)(de)(de)(de)N個步驟和規則。而(er)(er)(er)不是(shi)(shi)簡單(dan)(dan)的(de)(de)(de)(de)(de)有(you)問(wen)題就(jiu)停止，坐等指(zhi)引。這些(xie)動作(zuo)的(de)(de)(de)(de)(de)*終的(de)(de)(de)(de)(de)目的(de)(de)(de)(de)(de)指(zhi)向同一(yi)個點，那就(jiu)是(shi)(shi)持(chi)續(xu)改(gai)善(shan)。

       可以針對裝配原件、裝配質量、前道工序造成的缺陷（如涂裝等）進行詳盡的記錄，便于準確分析產品的缺陷，提高產品的整體質量;可以根據工位實際材料的消耗進行補充，提高效率，避免以往依靠經驗配料造成的不合理及因為缺料配送造成的停線，換言之：車間液晶電視LCD電子看板系統實時根據現場的物料消耗進行及時補充。在車間現場和物料存儲區設置信息顯示板（LED或LCD），實時反應生產線上的車間液晶電視LCD電子看板系統情況，并指示和分配送料任務的一個輔(fu)助(zhu)系統(tong)，一旦(dan)有物料供給請求(qiu)，看板立即做(zuo)出提示（顯示物料名稱、型 號、數量、請求(qiu)工位(wei)等信息）。通過共(gong)享網絡、數據服務器(qi)等硬件(jian)系統(tong)，達到降低投資成本，并*大可(ke)能發揮效益的目的。

       通過網絡傳遞到數據服務器，由系統處理并自動分配給適合的 物料配送人員，物料配送人員及時組織物料配送上線，完成配送后，將對應的呼叫信息進行復位，完成一次配送；并實時監控事件過程、事件的發起時間，事件的響應時間，以及事件處理時間，一定時間規則內未響應或未處理結束，自動逐級匯報主管。同時對事件的處理做知識日志文檔，包括事件的原因、事件的對策等。車間液晶電視LCD電子看板系統基于(yu)無(wu)線(xian)(xian)FSK調頻(pin)430Mhz或230Mhz（公(gong)用(yong)免(mian)費頻(pin)段(duan)）雙(shuang)向(xiang)數(shu)字傳送技術、雙(shuang)向(xiang)驗(yan)證以及(ji)PC Base技術采集(ji)控制(zhi)模式(shi)(shi)，實(shi)現架構簡單、靈活布置、維護簡單、可(ke)操作性(xing)、可(ke)擴展性(xing)。系統采用(yong)無(wu)線(xian)(xian)雙(shuang)向(xiang)驗(yan)證方式(shi)(shi)，保(bao)證數(shu)據通(tong)訊(xun)的正確及(ji)可(ke)視，可(ke)靠性(xing)同有線(xian)(xian)數(shu)傳。如果立(li)(li)刻(ke)(ke)(ke)能夠(gou)解決，則由班組長解決后(hou)關(guan)閉車間液晶電視LCD電子看板(ban)系統,車間電子看板(ban)系統,LED液晶電子看板(ban),生(sheng)產車間管(guan)理(li)看板(ban),精益目視化看板(ban)，則全線(xian)(xian)不(bu)會停，也不(bu)會對其它工位、工人(ren)造成任何影(ying)響。在(zai)這里要劃(hua)一(yi)(yi)個(ge)重點：那就是(shi)【立(li)(li)刻(ke)(ke)(ke)】。豐(feng)田(tian)人(ren)對立(li)(li)刻(ke)(ke)(ke)的理(li)解，很(hen)是(shi)講(jiang)究，立(li)(li)刻(ke)(ke)(ke)是(shi)指在(zai)每一(yi)(yi)輛(liang)車的這個(ge)循(xun)環節拍時間內。

       車(che)(che)間液(ye)(ye)晶(jing)電(dian)(dian)(dian)(dian)視(shi)(shi)LCD電(dian)(dian)(dian)(dian)子(zi)(zi)看(kan)(kan)(kan)(kan)板(ban)(ban)(ban)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)可以根(gen)據當日或一(yi)周的(de)(de)(de)(de)生(sheng)產(chan)計劃(hua)進(jin)(jin)行設(she)置.通(tong)(tong)過(guo)對(dui)生(sheng)產(chan)現(xian)場的(de)(de)(de)(de)生(sheng)產(chan)節(jie)拍進(jin)(jin)行數(shu)據統(tong)(tong)(tong)計，實(shi)(shi)時(shi)(shi)地計算出生(sheng)產(chan)計劃(hua)的(de)(de)(de)(de)執行和生(sheng)產(chan)效率.通(tong)(tong)過(guo)看(kan)(kan)(kan)(kan)板(ban)(ban)(ban)進(jin)(jin)行顯示(shi)或從公司其(qi)它業務系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)內提(ti)取相關計劃(hua)數(shu)量及(ji)(ji)實(shi)(shi)際(ji)生(sheng)產(chan)數(shu)量。總(zong)之，發(fa)生(sheng)生(sheng)產(chan)異常后，車(che)(che)間液(ye)(ye)晶(jing)電(dian)(dian)(dian)(dian)視(shi)(shi)LCD電(dian)(dian)(dian)(dian)子(zi)(zi)看(kan)(kan)(kan)(kan)板(ban)(ban)(ban)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)會馬(ma)上(shang)發(fa)布報(bao)警呼(hu)叫，通(tong)(tong)知援(yuan)助人(ren)員馬(ma)上(shang)到(dao)現(xian)場解決問題(ti)，在(zai)(zai)規定(ding)的(de)(de)(de)(de)生(sheng)產(chan)節(jie)拍內解決故障(zhang)并復(fu)位系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)。否(fou)則(ze)(ze)，將(jiang)提(ti)交更(geng)上(shang)一(yi)層(ceng)管理(li)(li)人(ren)員，采取措施，解決當前(qian)問題(ti)。同時(shi)(shi)利用(yong)車(che)(che)間液(ye)(ye)晶(jing)電(dian)(dian)(dian)(dian)視(shi)(shi)LCD電(dian)(dian)(dian)(dian)子(zi)(zi)看(kan)(kan)(kan)(kan)板(ban)(ban)(ban)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)可以明確(que)設(she)備(bei)(bei)的(de)(de)(de)(de)分(fen)布情(qing)況和狀(zhuang)態，實(shi)(shi)現(xian)對(dui)設(she)備(bei)(bei)的(de)(de)(de)(de)跟(gen)蹤 ，以便及(ji)(ji)時(shi)(shi)實(shi)(shi)施維(wei)修，調校(xiao)。系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)實(shi)(shi)時(shi)(shi)根(gen)據現(xian)場的(de)(de)(de)(de)物(wu)料消耗進(jin)(jin)行及(ji)(ji)時(shi)(shi)補充。其(qi)中(zhong)車(che)(che)間液(ye)(ye)晶(jing)電(dian)(dian)(dian)(dian)視(shi)(shi)LCD電(dian)(dian)(dian)(dian)子(zi)(zi)看(kan)(kan)(kan)(kan)板(ban)(ban)(ban)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)匯總(zong)表(biao)包括:車(che)(che)間液(ye)(ye)晶(jing)電(dian)(dian)(dian)(dian)視(shi)(shi)LCD電(dian)(dian)(dian)(dian)子(zi)(zi)看(kan)(kan)(kan)(kan)板(ban)(ban)(ban)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)時(shi)(shi)長匯總(zong)柱狀(zhuang)圖、車(che)(che)間液(ye)(ye)晶(jing)電(dian)(dian)(dian)(dian)視(shi)(shi)LCD電(dian)(dian)(dian)(dian)子(zi)(zi)看(kan)(kan)(kan)(kan)板(ban)(ban)(ban)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)時(shi)(shi)長匯總(zong)餅(bing)圖、車(che)(che)間液(ye)(ye)晶(jing)電(dian)(dian)(dian)(dian)視(shi)(shi)LCD電(dian)(dian)(dian)(dian)子(zi)(zi)看(kan)(kan)(kan)(kan)板(ban)(ban)(ban)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)柏拉圖、車(che)(che)間液(ye)(ye)晶(jing)電(dian)(dian)(dian)(dian)視(shi)(shi)LCD電(dian)(dian)(dian)(dian)子(zi)(zi)看(kan)(kan)(kan)(kan)板(ban)(ban)(ban)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)次數(shu)匯總(zong)餅(bing)圖等(deng)。總(zong)之，發(fa)生(sheng)車(che)(che)間液(ye)(ye)晶(jing)電(dian)(dian)(dian)(dian)視(shi)(shi)LCD電(dian)(dian)(dian)(dian)子(zi)(zi)看(kan)(kan)(kan)(kan)板(ban)(ban)(ban)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)后，車(che)(che)間液(ye)(ye)晶(jing)電(dian)(dian)(dian)(dian)視(shi)(shi)LCD電(dian)(dian)(dian)(dian)子(zi)(zi)看(kan)(kan)(kan)(kan)板(ban)(ban)(ban)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)會馬(ma)上(shang)發(fa)布報(bao)警呼(hu)叫，通(tong)(tong)知援(yuan)助人(ren)員馬(ma)上(shang)到(dao)現(xian)場解決問題(ti)，在(zai)(zai)規定(ding)的(de)(de)(de)(de)生(sheng)產(chan)節(jie)拍內解決故障(zhang)并復(fu)位系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)。否(fou)則(ze)(ze)，將(jiang)提(ti)交更(geng)上(shang)一(yi)層(ceng)管理(li)(li)人(ren)員，采取措施，解決當前(qian)問題(ti)。

        在大型現代(dai)化(hua)生(sheng)(sheng)產(chan)(chan)(chan)企業中，物(wu)(wu)(wu)料(liao)和(he)車(che)(che)間生(sheng)(sheng)產(chan)(chan)(chan)線(xian)之間距離(li)比較(jiao)遠，需要采用合理(li)有(you)效的通信(xin)方式使生(sheng)(sheng)產(chan)(chan)(chan)線(xian)和(he)庫房能(neng)夠相互協作，以便(bian)及時解決生(sheng)(sheng)產(chan)(chan)(chan)線(xian)物(wu)(wu)(wu)料(liao)供(gong)應問(wen)題(ti)，從而提(ti)高企業生(sheng)(sheng)產(chan)(chan)(chan)效率(lv)。而車(che)(che)間液晶(jing)(jing)電(dian)(dian)視(shi)LCD電(dian)(dian)子(zi)看板(ban)系(xi)統(tong)(tong)就是其中一個中間呼(hu)叫橋梁(liang).通過車(che)(che)間液晶(jing)(jing)電(dian)(dian)視(shi)LCD電(dian)(dian)子(zi)看板(ban)系(xi)統(tong)(tong)，可以在車(che)(che)間現場和(he)物(wu)(wu)(wu)料(liao)存儲區設(she)置(zhi)信(xin)息顯示板(ban)，實(shi)時反(fan)饋生(sheng)(sheng)產(chan)(chan)(chan)線(xian)上的物(wu)(wu)(wu)料(liao)呼(hu)叫請求，并指示和(he)分(fen)配(pei)送(song)物(wu)(wu)(wu)料(liao)任務。總之，發生(sheng)(sheng)生(sheng)(sheng)產(chan)(chan)(chan)異(yi)常后(hou)，車(che)(che)間液晶(jing)(jing)電(dian)(dian)視(shi)LCD電(dian)(dian)子(zi)看板(ban)系(xi)統(tong)(tong)會馬(ma)上發布報(bao)警呼(hu)叫，通知援助(zhu)人員馬(ma)上到現場解決問(wen)題(ti)，在規定的生(sheng)(sheng)產(chan)(chan)(chan)節(jie)拍內(nei)解決故障并復位系(xi)統(tong)(tong)。否則，將提(ti)交更上一層管理(li)人員，采取措施(shi)，解決當前(qian)問(wen)題(ti)。同時利用車(che)(che)間液晶(jing)(jing)電(dian)(dian)視(shi)LCD電(dian)(dian)子(zi)看板(ban)系(xi)統(tong)(tong)可以明確設(she)備的分(fen)布情況和(he)狀態，實(shi)現對設(she)備的跟蹤 ，以便(bian)及時實(shi)施(shi)維修，調(diao)校。

        工控機(ji)(ji)顯(xian)示(shi)器上顯(xian)示(shi)的(de)實際下線數增加一個，若發現(xian)合(he)格數按(an)(an)鈕(niu)，則(ze)需要按(an)(an)一次(ci)合(he)格數后(hou)再按(an)(an)確認(ren)調(diao)整(zheng)按(an)(an)鈕(niu)，測(ce)會減去(qu)一個數量，不良品發生(sheng)計(ji)數錯誤(wu)也按(an)(an)此(ci)(ci)處理(li)(li).在(zai)線設備(bei)可以通(tong)過人工呼(hu)叫，確認(ren)設備(bei)生(sheng)產(chan)運(yun)(yun)行狀態(tai)(tai)、確認(ren)設備(bei)生(sheng)產(chan)運(yun)(yun)行狀態(tai)(tai)、維(wei)修需求、TPM管理(li)(li)工作或計(ji)劃停(ting)(ting)(ting)機(ji)(ji)等.并對(dui)停(ting)(ting)(ting)機(ji)(ji)時(shi)間(jian)、停(ting)(ting)(ting)機(ji)(ji)類型(xing)進行相(xiang)(xiang)關(guan)的(de)分班次(ci)、分時(shi)間(jian)段(duan)匯總(zong)分析、停(ting)(ting)(ting)線分析和報(bao)表統(tong)計(ji).當因某種原因導致該(gai)工位不能完成(cheng)(cheng)工位作業任務(wu)時(shi)，必須讓線體(ti)立即停(ting)(ting)(ting)止，按(an)(an)下停(ting)(ting)(ting)止按(an)(an)鈕(niu)，線體(ti)立即停(ting)(ting)(ting)止.此(ci)(ci)時(shi)，相(xiang)(xiang)應(ying)音(yin)樂響起，相(xiang)(xiang)應(ying)車(che)間(jian)液(ye)晶電(dian)(dian)視(shi)(shi)LCD電(dian)(dian)子(zi)看板(ban)(ban)(ban)(ban)(ban)系(xi)統(tong),車(che)間(jian)電(dian)(dian)子(zi)看板(ban)(ban)(ban)(ban)(ban)系(xi)統(tong),LED液(ye)晶電(dian)(dian)子(zi)看板(ban)(ban)(ban)(ban)(ban),生(sheng)產(chan)車(che)間(jian)管理(li)(li)看板(ban)(ban)(ban)(ban)(ban),精益目視(shi)(shi)化(hua)看板(ban)(ban)(ban)(ban)(ban)上顯(xian)示(shi)相(xiang)(xiang)應(ying)信(xin)息(xi)，工作完成(cheng)(cheng)后(hou)，復位該(gai)按(an)(an)鈕(niu)，線體(ti)繼續運(yun)(yun)行.此(ci)(ci)時(shi)，音(yin)樂停(ting)(ting)(ting)止，車(che)間(jian)液(ye)晶電(dian)(dian)視(shi)(shi)LCD電(dian)(dian)子(zi)看板(ban)(ban)(ban)(ban)(ban)系(xi)統(tong)板(ban)(ban)(ban)(ban)(ban)上的(de)呼(hu)叫信(xin)息(xi)還原，等待(dai)下一次(ci)呼(hu)叫.普(pu)通(tong)幫(bang)(bang)助呼(hu)叫.當線上工人需要幫(bang)(bang)助地，按(an)(an)下按(an)(an)鈕(niu)，現(xian)場音(yin)樂響起、燈光閃爍、相(xiang)(xiang)應(ying)車(che)間(jian)液(ye)晶電(dian)(dian)視(shi)(shi)LCD電(dian)(dian)子(zi)看板(ban)(ban)(ban)(ban)(ban)系(xi)統(tong)顯(xian)示(shi)、看板(ban)(ban)(ban)(ban)(ban)上顯(xian)示(shi)相(xiang)(xiang)關(guan)工位及呼(hu)叫類型(xing).班組長響應(ying)，到達幫(bang)(bang)助地點(dian)確認(ren)解決問題(ti)，再次(ci)按(an)(an)下按(an)(an)鈕(niu)，音(yin)樂及燈光停(ting)(ting)(ting)止.。

        只要流水線旁物料剩余量達到觸發條件（即*低剩余量時），及時發出物料需求呼叫，通過網絡傳遞到數據服務器，由系統處理并自動分配給適合的物料配送人員，物料配送人員及時組織物料配送上線，完成配送后，將對應的呼叫信息進行復位，完成一次配送；系統會實時記錄下每一次車間液晶電視LCD電子看板系統發生的時間、地點以及對車間液晶電視LCD電子看板系統的(de)響(xiang)應情況，并(bing)對(dui)此進行分析。此外，企業還可以通過車間液晶電視LCD電子看板系(xi)統將管理思想(xiang)和工(gong)具復制到其(qi)他工(gong)廠，在進行推(tui)廣，使其(qi)成(cheng)為整(zheng)合(he)企業資源的(de)有力工(gong)具。在每條生產線(xian)的(de)下(xia)線(xian)點設置產量按(an)(an)鈕.產量計(ji)(ji)數(shu)部分含三(san)(san)個按(an)(an)鈕，一(yi)合(he)格(ge)(ge)計(ji)(ji)數(shu)按(an)(an)鈕，二不(bu)良品計(ji)(ji)數(shu)按(an)(an)鈕，三(san)(san)確認調(diao)整(zheng)按(an)(an)鈕.當下(xia)線(xian)一(yi)個產品時(shi)，分別按(an)(an)計(ji)(ji)數(shu)按(an)(an)鈕或不(bu)良品按(an)(an)鈕.工(gong)按(an)(an)機顯示器上顯示的(de)實(shi)際下(xia)線(xian)數(shu)增(zeng)加一(yi)個，若發現合(he)格(ge)(ge)數(shu)按(an)(an)鈕，則需要按(an)(an)一(yi)次合(he)格(ge)(ge)數(shu)后再按(an)(an)確認調(diao)整(zheng)按(an)(an)鈕，測會(hui)減去一(yi)個數(shu)量，不(bu)良品發生計(ji)(ji)數(shu)錯誤也按(an)(an)此處理。

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