車間電子看板管理系統

       車(che)(che)間(jian)電(dian)子看(kan)板(ban)(ban)(ban)(ban)管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)借(jie)助(zhu)信(xin)息系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)，能根據訂(ding)單(dan)要求快速定義并發布(bu)到(dao)看(kan)板(ban)(ban)(ban)(ban)上(shang)去，根據軟件(jian)上(shang)不同搜索條(tiao)(tiao)件(jian)可(ke)(ke)以快速指定一臺(tai)或(huo)多臺(tai)看(kan)板(ban)(ban)(ban)(ban)，徹底改變了使用(yong)傳統(tong)(tong)(tong)(tong)看(kan)板(ban)(ban)(ban)(ban)時因種類繁多、頻繁變更而(er)難以管(guan)(guan)理(li)(li)(li)的(de)(de)現(xian)(xian)(xian)象(xiang)。車(che)(che)間(jian)電(dian)子看(kan)板(ban)(ban)(ban)(ban)管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)與(yu)信(xin)息系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)緊密結合，采用(yong)車(che)(che)間(jian)電(dian)子看(kan)板(ban)(ban)(ban)(ban)管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)發布(bu)、條(tiao)(tiao)碼掃(sao)描反饋，數(shu)據直接(jie)與(yu)信(xin)息系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)相關聯，通(tong)過(guo)信(xin)息系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)中的(de)(de)模型，能進行預測、計劃、模擬、統(tong)(tong)(tong)(tong)計和全面的(de)(de)分析(xi)。現(xian)(xian)(xian)場客(ke)戶端(duan)可(ke)(ke)以是以工控(kong)機(ji)的(de)(de)形式部署(shu)在(zai)指定工段，或(huo)者是以設備的(de)(de)形式由操作(zuo)員操作(zuo)。所謂車(che)(che)間(jian)電(dian)子看(kan)板(ban)(ban)(ban)(ban)管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)，是采用(yong)可(ke)(ke)視(shi)化技(ji)術，能實現(xian)(xian)(xian)車(che)(che)間(jian)電(dian)子看(kan)板(ban)(ban)(ban)(ban)管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)的(de)(de)可(ke)(ke)視(shi)化排程管(guan)(guan)理(li)(li)(li)和看(kan)板(ban)(ban)(ban)(ban)狀態管(guan)(guan)理(li)(li)(li)的(de)(de)“信(xin)息化”看(kan)板(ban)(ban)(ban)(ban)，并可(ke)(ke)以通(tong)過(guo)看(kan)板(ban)(ban)(ban)(ban)的(de)(de)狀態直觀地(di)看(kan)到(dao)零部件(jian)和產品的(de)(de)庫存量。車(che)(che)間(jian)電(dian)子看(kan)板(ban)(ban)(ban)(ban)管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)將精益生(sheng)產管(guan)(guan)理(li)(li)(li)與(yu)ERP信(xin)息系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)融合起(qi)來，利用(yong)圖形技(ji)術實現(xian)(xian)(xian)“可(ke)(ke)視(shi)的(de)(de)”看(kan)板(ban)(ban)(ban)(ban)流轉過(guo)程。車(che)(che)間(jian)電(dian)子看(kan)板(ban)(ban)(ban)(ban)管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)系(xi)(xi)(xi)(xi)統(tong)(tong)(tong)(tong)不僅適用(yong)于(yu)重復性、穩定性的(de)(de)環(huan)境條(tiao)(tiao)件(jian)下的(de)(de)大批量生(sheng)產，而(er)且適用(yong)于(yu)以下環(huan)境條(tiao)(tiao)件(jian)下的(de)(de)多品種、小批量的(de)(de)訂(ding)單(dan)生(sheng)產。

       車間電子看板管理系統是目前工廠和企業進行管理時常用的一種管理形式，車間電子看板管理系統通(tong)常(chang)會懸(xuan)掛或放置在比(bi)較顯眼的(de)(de)地方(fang)(fang)，以(yi)(yi)便人們即時獲取生(sheng)(sheng)產(chan)、任務的(de)(de)相關信息，是(shi)一(yi)種先進的(de)(de)可(ke)(ke)(ke)(ke)視化(hua)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)方(fang)(fang)式(shi)。在樣(yang)式(shi)上車(che)間(jian)(jian)電(dian)(dian)子(zi)(zi)看(kan)板(ban)(ban)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)系統還可(ke)(ke)(ke)(ke)以(yi)(yi)根(gen)據自身需求(qiu)進行(xing)(xing)個性化(hua)定(ding)(ding)制，一(yi)舉多得(de)。車(che)間(jian)(jian)電(dian)(dian)子(zi)(zi)看(kan)板(ban)(ban)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)系統可(ke)(ke)(ke)(ke)以(yi)(yi)通(tong)過(guo)網絡或無線終端的(de)(de)方(fang)(fang)式(shi)進行(xing)(xing)遠程(cheng)控制，相比(bi)傳統的(de)(de)信息傳遞方(fang)(fang)式(shi)有其獨(du)特的(de)(de)優勢，車(che)間(jian)(jian)電(dian)(dian)子(zi)(zi)看(kan)板(ban)(ban)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)系統是(shi)企業(ye)、工(gong)廠生(sheng)(sheng)產(chan)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)的(de)(de)好幫手。所謂車(che)間(jian)(jian)電(dian)(dian)子(zi)(zi)看(kan)板(ban)(ban)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)系統，是(shi)采用(yong)可(ke)(ke)(ke)(ke)視化(hua)技術，能實(shi)現(xian)車(che)間(jian)(jian)電(dian)(dian)子(zi)(zi)看(kan)板(ban)(ban)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)系統的(de)(de)可(ke)(ke)(ke)(ke)視化(hua)排程(cheng)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)和(he)看(kan)板(ban)(ban)狀態(tai)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)的(de)(de)“信息化(hua)”看(kan)板(ban)(ban)，并可(ke)(ke)(ke)(ke)以(yi)(yi)通(tong)過(guo)看(kan)板(ban)(ban)的(de)(de)狀態(tai)直觀地看(kan)到零部件和(he)產(chan)品的(de)(de)庫存(cun)量。車(che)間(jian)(jian)電(dian)(dian)子(zi)(zi)看(kan)板(ban)(ban)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)系統將精益生(sheng)(sheng)產(chan)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)與ERP信息系統融(rong)合起來，利用(yong)圖(tu)形(xing)技術實(shi)現(xian)“可(ke)(ke)(ke)(ke)視的(de)(de)”看(kan)板(ban)(ban)流轉過(guo)程(cheng)。在樣(yang)式(shi)上車(che)間(jian)(jian)電(dian)(dian)子(zi)(zi)看(kan)板(ban)(ban)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)系統還可(ke)(ke)(ke)(ke)以(yi)(yi)根(gen)據自身需求(qiu)進行(xing)(xing)個性化(hua)定(ding)(ding)制，一(yi)舉多得(de)。流程(cheng)制造業(ye)數(shu)(shu)(shu)據采集企業(ye)上車(che)間(jian)(jian)電(dian)(dian)子(zi)(zi)看(kan)板(ban)(ban)管(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)系統的(de)(de)驅動力來源于企業(ye)外部的(de)(de)客(ke)戶要求(qiu)、內部的(de)(de)數(shu)(shu)(shu)據分析(xi)和(he)數(shu)(shu)(shu)據反饋要求(qiu)。

       車(che)間(jian)(jian)電(dian)(dian)子看(kan)(kan)(kan)板管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)統(tong)(tong)系(xi)(xi)(xi)(xi)統(tong)(tong)借助信(xin)(xin)息(xi)(xi)系(xi)(xi)(xi)(xi)統(tong)(tong)，能(neng)根(gen)據訂單要(yao)求快速(su)定義新的(de)看(kan)(kan)(kan)板環路，計(ji)算出(chu)看(kan)(kan)(kan)板數量，發布車(che)間(jian)(jian)電(dian)(dian)子看(kan)(kan)(kan)板管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)統(tong)(tong)，徹底改變了(le)使用(yong)傳(chuan)統(tong)(tong)看(kan)(kan)(kan)板時因種類繁多、頻繁變更而難以管(guan)(guan)理(li)(li)(li)的(de)現象。車(che)間(jian)(jian)電(dian)(dian)子看(kan)(kan)(kan)板管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)統(tong)(tong)與信(xin)(xin)息(xi)(xi)系(xi)(xi)(xi)(xi)統(tong)(tong)緊(jin)密結合，采用(yong)車(che)間(jian)(jian)電(dian)(dian)子看(kan)(kan)(kan)板管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)統(tong)(tong)發布、條碼(ma)掃描反饋，數據直接與信(xin)(xin)息(xi)(xi)系(xi)(xi)(xi)(xi)統(tong)(tong)相關聯，通過信(xin)(xin)息(xi)(xi)系(xi)(xi)(xi)(xi)統(tong)(tong)中的(de)模(mo)型，能(neng)進行預測、計(ji)劃、模(mo)擬、統(tong)(tong)計(ji)和安燈系(xi)(xi)(xi)(xi)統(tong)(tong)的(de)分析。只有較高的(de)生(sheng)(sheng)產(chan)率，企業才能(neng)真正具有競爭(zheng)力，才能(neng)不(bu)被競爭(zheng)同(tong)行所(suo)替代(dai)。而且由于看(kan)(kan)(kan)板可視化管(guan)(guan)理(li)(li)(li)直觀而簡單，信(xin)(xin)息(xi)(xi)的(de)傳(chuan)遞速(su)度大大加(jia)快，從而提高了(le)生(sheng)(sheng)產(chan)效率。車(che)間(jian)(jian)電(dian)(dian)子看(kan)(kan)(kan)板管(guan)(guan)理(li)(li)(li)系(xi)(xi)(xi)(xi)統(tong)(tong)可視化要(yao)求生(sheng)(sheng)產(chan)管(guan)(guan)理(li)(li)(li)的(de)公開化。

       車間電子看板管理系統的(de)(de)(de)(de)(de)(de)(de)市場的(de)(de)(de)(de)(de)(de)(de)提(ti)出(chu)和(he)實(shi)施似乎成了(le)一(yi)種企(qi)業(ye)(ye)(ye)智(zhi)能(neng)智(zhi)造工廠建(jian)設(she)(she)的(de)(de)(de)(de)(de)(de)(de)標志(zhi)和(he)行(xing)(xing)為，各種國內外的(de)(de)(de)(de)(de)(de)(de)車(che)間(jian)(jian)電子(zi)看板(ban)管(guan)(guan)理(li)(li)(li)系統(tong)產(chan)品(pin)，在(zai)(zai)不(bu)(bu)同行(xing)(xing)業(ye)(ye)(ye)中(zhong)不(bu)(bu)同應用，出(chu)現(xian)了(le)各種成功和(he)失敗的(de)(de)(de)(de)(de)(de)(de)進行(xing)(xing)了(le)很多(duo)的(de)(de)(de)(de)(de)(de)(de)總結和(he)經驗借鑒。在(zai)(zai)很多(duo)的(de)(de)(de)(de)(de)(de)(de)企(qi)業(ye)(ye)(ye)中(zhong)，雖(sui)然安裝了(le)視(shi)(shi)頻監控(kong)(kong)，做(zuo)到(dao)了(le)對生(sheng)產(chan)現(xian)場實(shi)時(shi)的(de)(de)(de)(de)(de)(de)(de)監控(kong)(kong)，但這也只是停(ting)留在(zai)(zai)對生(sheng)產(chan)的(de)(de)(de)(de)(de)(de)(de)表面監控(kong)(kong)，而對于(yu)真正(zheng)的(de)(de)(de)(de)(de)(de)(de)“可(ke)(ke)視(shi)(shi)化(hua)(hua)”生(sheng)產(chan)、品(pin)質、設(she)(she)備的(de)(de)(de)(de)(de)(de)(de)運轉(zhuan)狀況，卻是心有余而力不(bu)(bu)足。因此(ci)，MES的(de)(de)(de)(de)(de)(de)(de)車(che)間(jian)(jian)電子(zi)看板(ban)管(guan)(guan)理(li)(li)(li)系統(tong)整體解(jie)(jie)決(jue)方案，將(jiang)原(yuan)本不(bu)(bu)可(ke)(ke)見的(de)(de)(de)(de)(de)(de)(de)內容可(ke)(ke)視(shi)(shi)化(hua)(hua)。有助于(yu)生(sheng)產(chan)管(guan)(guan)理(li)(li)(li)人(ren)員在(zai)(zai)極(ji)短時(shi)間(jian)(jian)內發現(xian)問(wen)題(ti)，解(jie)(jie)決(jue)問(wen)題(ti)。車(che)間(jian)(jian)電子(zi)看板(ban)管(guan)(guan)理(li)(li)(li)系統(tong)可(ke)(ke)視(shi)(shi)化(hua)(hua)使得部門(men)之間(jian)(jian)、員工之間(jian)(jian)不(bu)(bu)必語言溝(gou)通(tong)，通(tong)過觀察就可(ke)(ke)以(yi)了(le)解(jie)(jie)運行(xing)(xing)流(liu)程(cheng)和(he)狀況。而且由于(yu)看板(ban)可(ke)(ke)視(shi)(shi)化(hua)(hua)管(guan)(guan)理(li)(li)(li)直觀而簡單(dan)，信息(xi)的(de)(de)(de)(de)(de)(de)(de)傳遞速(su)度大大加(jia)快，從而提(ti)高了(le)生(sheng)產(chan)效率。例如(ru)，企(qi)業(ye)(ye)(ye)需求(qiu)分析時(shi)往往會提(ti)出(chu)質量(liang)追溯管(guan)(guan)理(li)(li)(li)的(de)(de)(de)(de)(de)(de)(de)需求(qiu)，但很多(duo)企(qi)業(ye)(ye)(ye)停(ting)留在(zai)(zai)，需要提(ti)供追溯管(guan)(guan)理(li)(li)(li)的(de)(de)(de)(de)(de)(de)(de)需求(qiu)，好(hao)一(yi)點的(de)(de)(de)(de)(de)(de)(de)企(qi)業(ye)(ye)(ye)進一(yi)步細化(hua)(hua)到(dao)，要實(shi)現(xian)在(zai)(zai)流(liu)程(cheng)生(sheng)產(chan)行(xing)(xing)業(ye)(ye)(ye)的(de)(de)(de)(de)(de)(de)(de)流(liu)水線生(sheng)產(chan)中(zhong)，生(sheng)產(chan)線上的(de)(de)(de)(de)(de)(de)(de)設(she)(she)備維護特別重要的(de)(de)(de)(de)(de)(de)(de)故障會導(dao)致整個工藝(yi)流(liu)程(cheng)的(de)(de)(de)(de)(de)(de)(de)終止。

        ?車間電子看板管理系統與信息系統緊密結合，采用車間電子看板管理系統發布、條碼掃描反饋，數據直接與信息系統相關聯，通過信息系統中的模型，能進行預測、計劃、模擬、統計和安燈系統的分析。企業在開始正式的生產后，車間電子看板管理(li)系統會實時的(de)顯示(shi)車間(jian)的(de)生(sheng)(sheng)產(chan)數據，生(sheng)(sheng)產(chan)線(xian)人員(yuan)通過(guo)這(zhe)些(xie)數據了解到(dao)缺料(liao)(liao)的(de)情況，并通過(guo)將(jiang)看板(ban)放(fang)入收(shou)集(ji)盒的(de)方式在看板(ban)系統中申請物(wu)(wu)料(liao)(liao)（提出(chu)需(xu)求）。在這(zhe)之后，會進入到(dao)物(wu)(wu)料(liao)(liao)的(de)準備階段(duan)（備貨(huo)），配(pei)送(song)(song)(song)員(yuan)將(jiang)需(xu)求信息送(song)(song)(song)到(dao)倉庫(ku)，倉管人員(yuan)根(gen)據看板(ban)描(miao)述(shu)的(de)信息，進行(xing)備料(liao)(liao)并打印傳送(song)(song)(song)單，通知物(wu)(wu)料(liao)(liao)取貨(huo)員(yuan)送(song)(song)(song)貨(huo)。這(zhe)時，物(wu)(wu)料(liao)(liao)的(de)周轉進入到(dao)運輸的(de)環節（跟蹤）。取貨(huo)人員(yuan)收(shou)到(dao)通知，確(que)認物(wu)(wu)料(liao)(liao)貨(huo)物(wu)(wu)后，會按指定路徑將(jiang)物(wu)(wu)料(liao)(liao)送(song)(song)(song)至指定生(sheng)(sheng)產(chan)線(xian)超(chao)市或FIFO存儲站。生(sheng)(sheng)產(chan)線(xian)的(de)工人會根(gen)據車間(jian)電子看板(ban)管理(li)系統提供的(de)信息，接收(shou)物(wu)(wu)料(liao)(liao)（接收(shou)）。這(zhe)樣一個從物(wu)(wu)料(liao)(liao)的(de)需(xu)求提出(chu)，到(dao)備貨(huo)準備階段(duan)，物(wu)(wu)料(liao)(liao)的(de)周轉運輸階段(duan)和物(wu)(wu)料(liao)(liao)接收(shou)階段(duan)全(quan)過(guo)程的(de)配(pei)送(song)(song)(song)體系完成。

        車(che)間(jian)電(dian)子看(kan)板管(guan)(guan)理系(xi)統(tong)讓生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)管(guan)(guan)理人員(yuan)實(shi)時(shi)(shi)掌握生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)進(jin)(jin)度和發現生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)中存在的(de)(de)(de)(de)(de)問題的(de)(de)(de)(de)(de)同(tong)(tong)時(shi)(shi)，也可以在服(fu)務(wu)端自動(dong)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)成更(geng)完善(shan)的(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)報表，并(bing)設置導出Excel表格和打印(yin)。系(xi)統(tong)還可通過軟件進(jin)(jin)行生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)的(de)(de)(de)(de)(de)排程（預先(xian)輸入近期的(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)單號和數(shu)量等(deng)(deng)信息(xi)），進(jin)(jin)行生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)信息(xi)的(de)(de)(de)(de)(de)采集和計算（包括產(chan)(chan)(chan)(chan)(chan)(chan)量，不良品，效率，等(deng)(deng)…），其他部門(men)的(de)(de)(de)(de)(de)人員(yuan)（跟單、業(ye)務(wu)、經理等(deng)(deng)）也可以通過局域網查看(kan)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)線的(de)(de)(de)(de)(de)實(shi)時(shi)(shi)進(jin)(jin)度，更(geng)好的(de)(de)(de)(de)(de)安(an)排下一步的(de)(de)(de)(de)(de)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)與出貨(huo)等(deng)(deng)事宜。車(che)間(jian)電(dian)子看(kan)板管(guan)(guan)理系(xi)統(tong)在實(shi)現了(le)(le)傳(chuan)統(tong)看(kan)板顯示(shi)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)數(shu)據的(de)(de)(de)(de)(de)現場可視(shi)(shi)化(hua)的(de)(de)(de)(de)(de)同(tong)(tong)時(shi)(shi)，更(geng)進(jin)(jin)一步的(de)(de)(de)(de)(de)提升了(le)(le)企(qi)業(ye)的(de)(de)(de)(de)(de)整體形象。在很多(duo)的(de)(de)(de)(de)(de)企(qi)業(ye)中，雖然安(an)裝(zhuang)了(le)(le)視(shi)(shi)頻監(jian)控(kong)，做到(dao)了(le)(le)對(dui)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)現場實(shi)時(shi)(shi)的(de)(de)(de)(de)(de)監(jian)控(kong)，但這也只(zhi)是停留在對(dui)生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)的(de)(de)(de)(de)(de)表面(mian)監(jian)控(kong)，而對(dui)于真(zhen)正(zheng)的(de)(de)(de)(de)(de)“可視(shi)(shi)化(hua)”生(sheng)(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)(chan)(chan)(chan)、品質(zhi)、設備的(de)(de)(de)(de)(de)運轉狀況(kuang)，卻是心有余而力不足。因此，MES的(de)(de)(de)(de)(de)車(che)間(jian)電(dian)子看(kan)板管(guan)(guan)理系(xi)統(tong)整體解決方案，將原(yuan)本不可見的(de)(de)(de)(de)(de)內容可視(shi)(shi)化(hua)。

        車間電子看板管理系統是(shi)目視(shi)化管(guan)(guan)(guan)理(li)的(de)一(yi)(yi)種表(biao)現(xian)(xian)形式(shi)，即(ji)對(dui)數(shu)據、情(qing)(qing)報等(deng)的(de)狀(zhuang)況一(yi)(yi)目了然地表(biao)現(xian)(xian)，主要(yao)是(shi)對(dui)于管(guan)(guan)(guan)理(li)項目、特別是(shi)情(qing)(qing)報進行的(de)透明化管(guan)(guan)(guan)理(li)活動。它通過利(li)用形象直(zhi)觀(guan)(guan)而(er)又色彩適宜的(de)各(ge)種視(shi)覺(jue)感知信息來組織現(xian)(xian)場(chang)(chang)生(sheng)產活動，目視(shi)管(guan)(guan)(guan)理(li)依據人(ren)類的(de)生(sheng)理(li)特征，在生(sheng)產現(xian)(xian)場(chang)(chang)充分利(li)用信號燈、標識(shi)牌、符號顏(yan)色等(deng)方式(shi)來發出視(shi)覺(jue)信號，鮮(xian)明準確地刺(ci)激人(ren)的(de)神經末梢，快速地傳(chuan)遞信息，形象直(zhi)觀(guan)(guan)地將潛在的(de)問題(ti)和浪費現(xian)(xian)象都顯現(xian)(xian)出來。以便任何人(ren)都可以及時掌握(wo)管(guan)(guan)(guan)理(li)現(xian)(xian)狀(zhuang)和必(bi)(bi)要(yao)的(de)情(qing)(qing)報，從而(er)能(neng)夠快速制定(ding)并實施應對(dui)措施。因此，車間電子看板管(guan)(guan)(guan)理(li)系統是(shi)發現(xian)(xian)問題(ti)、解決問題(ti)的(de)非常有效且直(zhi)觀(guan)(guan)的(de)手(shou)段，是(shi)優秀的(de)現(xian)(xian)場(chang)(chang)管(guan)(guan)(guan)理(li)必(bi)(bi)不可少的(de)工(gong)具之一(yi)(yi)；它是(shi)5s的(de)基本(ben)工(gong)具。

        通(tong)過(guo)(guo)數字化管(guan)理(li)，使生(sheng)產(chan)、品質、物料、異常等狀(zhuang)(zhuang)況(kuang)完(wan)全處于(yu)可控狀(zhuang)(zhuang)態，為相(xiang)關人員(yuan)提(ti)供及時化信息(xi)，提(ti)高Q 、C 、D方(fang)面的(de)競爭力，*終(zhong)促使企業(ye)達(da)到(dao)(dao)JIT生(sheng)產(chan)的(de)目標。車(che)間電(dian)子看(kan)(kan)板(ban)(ban)管(guan)理(li)系統(tong)的(de)排(pai)(pai)程(cheng)(cheng)，主要(yao)是(shi)以(yi)(yi)圖形展示(shi)生(sheng)產(chan)單元的(de)車(che)間電(dian)子看(kan)(kan)板(ban)(ban)管(guan)理(li)系統(tong)排(pai)(pai)隊順(shun)序和(he)日程(cheng)(cheng)安排(pai)(pai)等情(qing)況(kuang)，并能實現(xian)人機交互，方(fang)便管(guan)理(li)人員(yuan)根(gen)據生(sheng)產(chan)現(xian)場(chang)的(de)實際情(qing)況(kuang)手動(dong)進行排(pai)(pai)程(cheng)(cheng)。當需要(yao)調整(zheng)看(kan)(kan)板(ban)(ban)排(pai)(pai)程(cheng)(cheng)時，管(guan)理(li)人員(yuan)可以(yi)(yi)通(tong)過(guo)(guo)拖動(dong)圖標方(fang)便地改變(bian)看(kan)(kan)板(ban)(ban)的(de)順(shun)序；也可以(yi)(yi)通(tong)過(guo)(guo)點擊下方(fang)的(de)圖例按鈕，改變(bian)當前(qian)位置(zhi)處的(de)看(kan)(kan)板(ban)(ban)狀(zhuang)(zhuang)態。看(kan)(kan)板(ban)(ban)狀(zhuang)(zhuang)態的(de)改變(bian)，是(shi)由生(sheng)產(chan)現(xian)場(chang)的(de)條形碼(ma)掃(sao)描(miao)裝置(zhi)來觸發(fa)。當制程(cheng)(cheng)開始，掃(sao)描(miao)條形碼(ma)，數據反饋到(dao)(dao)排(pai)(pai)程(cheng)(cheng)模(mo)塊，看(kan)(kan)板(ban)(ban)狀(zhuang)(zhuang)態變(bian)為“在制”；制程(cheng)(cheng)結(jie)束(shu)，再次掃(sao)描(miao)，看(kan)(kan)板(ban)(ban)狀(zhuang)(zhuang)態變(bian)成(cheng)了“滿”；產(chan)品被取走，掃(sao)描(miao)條碼(ma)，看(kan)(kan)板(ban)(ban)1次循環(huan)結(jie)束(shu)，完(wan)成(cheng)品數量相(xiang)應增加。

        車間電子看板管理系統系統可通過排程，“提前”安排和下達物料的需求指令，實現批次交替時物料的連續供應，避免了在制品和物料的過度堆積；同時又可以通過看板的功能，根據需求調整生產的節奏，例如后工序出現異常，沒有及時“取走”制品時，本工序看板始終為“滿”，系統將不會下達新看板，生產暫停。所謂車間電子看板管理系統，是采用可視化技術，能實現車間電子看板管理系統的可視化排程管理和看板狀態管理的“信息化”看板，并可以通過看板的狀態直觀地看到零部件和產品的庫存量。車間電子看板管理系統將(jiang)精益(yi)生(sheng)產(chan)管(guan)理與(yu)ERP信息系統融合起來，利用(yong)圖形技術(shu)實現“可視的(de)(de)(de)”看(kan)板(ban)流轉過程。車間電子看(kan)板(ban)管(guan)理系統系統不僅適用(yong)于重復性(xing)、穩定(ding)性(xing)的(de)(de)(de)環境(jing)條件下(xia)的(de)(de)(de)大批量(liang)生(sheng)產(chan)，而(er)且適用(yong)于以下(xia)環境(jing)條件下(xia)的(de)(de)(de)多品種、小批量(liang)的(de)(de)(de)訂單生(sheng)產(chan)。

        即(ji)所(suo)有經營活動都要有益有效，具有經濟效益。精益生(sheng)(sheng)產(chan)就是(shi)及時制(zhi)造，消(xiao)滅故(gu)障，消(xiao)除一切浪(lang)費，向零缺陷、零庫存進軍。看(kan)(kan)板(ban)(ban)(ban)和可視(shi)化(hua)管(guan)(guan)(guan)(guan)理是(shi)重(zhong)要的(de)(de)(de)(de)手段，它把希望(wang)管(guan)(guan)(guan)(guan)理的(de)(de)(de)(de)項目，通(tong)(tong)過各(ge)類管(guan)(guan)(guan)(guan)理板(ban)(ban)(ban)顯示出來(lai)，使管(guan)(guan)(guan)(guan)理狀(zhuang)(zhuang)況眾人皆知，從(cong)而(er)提高管(guan)(guan)(guan)(guan)理的(de)(de)(de)(de)效率和透明度。當(dang)需要調整看(kan)(kan)板(ban)(ban)(ban)排程(cheng)時，管(guan)(guan)(guan)(guan)理人員可以(yi)通(tong)(tong)過拖動圖標方便(bian)地改(gai)變看(kan)(kan)板(ban)(ban)(ban)的(de)(de)(de)(de)順(shun)序；也可以(yi)通(tong)(tong)過點擊下方的(de)(de)(de)(de)圖例(li)按鈕(niu)，改(gai)變當(dang)前位置(zhi)處的(de)(de)(de)(de)看(kan)(kan)板(ban)(ban)(ban)狀(zhuang)(zhuang)態(tai)。看(kan)(kan)板(ban)(ban)(ban)狀(zhuang)(zhuang)態(tai)的(de)(de)(de)(de)改(gai)變，是(shi)由生(sheng)(sheng)產(chan)現(xian)場(chang)的(de)(de)(de)(de)條(tiao)形(xing)碼掃描裝置(zhi)來(lai)觸發。當(dang)制(zhi)程(cheng)開始，掃描條(tiao)形(xing)碼，數據反饋到排程(cheng)模(mo)塊，看(kan)(kan)板(ban)(ban)(ban)狀(zhuang)(zhuang)態(tai)變為“在制(zhi)”；制(zhi)程(cheng)結束，再次(ci)掃描，看(kan)(kan)板(ban)(ban)(ban)狀(zhuang)(zhuang)態(tai)變成了“滿”；產(chan)品被取(qu)走，掃描條(tiao)碼，看(kan)(kan)板(ban)(ban)(ban)1次(ci)循環結束，完成品數量(liang)相應(ying)增加。車間(jian)電(dian)子看(kan)(kan)板(ban)(ban)(ban)管(guan)(guan)(guan)(guan)理系統(tong)實現(xian)了企(qi)業生(sheng)(sheng)產(chan)的(de)(de)(de)(de)進度實時監控(kong)、現(xian)場(chang)拉(la)式生(sheng)(sheng)產(chan)、生(sheng)(sheng)產(chan)節(jie)拍平(ping)衡和異(yi)常情(qing)況的(de)(de)(de)(de)反饋功能。而(er)接(jie)下來(lai)我們(men)主要討論的(de)(de)(de)(de)是(shi)車間(jian)電(dian)子看(kan)(kan)板(ban)(ban)(ban)管(guan)(guan)(guan)(guan)理系統(tong)在生(sheng)(sheng)產(chan)線(xian)與倉庫之間(jian)的(de)(de)(de)(de)物料(liao)配(pei)(pei)送(song)體(ti)系，要談到這個物料(liao)配(pei)(pei)送(song)問題，則要首(shou)先(xian)考慮到物料(liao)的(de)(de)(de)(de)申(shen)請、準備、運輸追(zhui)蹤和物料(liao)接(jie)收的(de)(de)(de)(de)流程(cheng)。

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